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Melservo MR-J3-100B4
Mitsubishi Electric Melservo MR-J3-100B4 Manuals
Manuals and User Guides for Mitsubishi Electric Melservo MR-J3-100B4. We have
2
Mitsubishi Electric Melservo MR-J3-100B4 manuals available for free PDF download: Manual, Instruction Manual
Mitsubishi Electric Melservo MR-J3-100B4 Manual (500 pages)
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 13.83 MB
Table of Contents
10
Table of Contents
16
Part 1: Summary of MR-J3/MR-J3W Replacement 1- 1 to
16
Summary of Mr-J3/Mr-J3W Replacement
17
Major Replacement Target Model
17
Servo Amplifier Replacement Target Model
17
Servo Motor Replacement Target Model
18
Flow of Replacement
18
Summary
18
Flow of Review on Replacement
19
Configuration Diagram
20
Changes from MR-J3 Series to MR-J4 Series
22
Changes from MR-J3W Series to MR-J4 Series
24
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
28
Attachment Compatibility Check
28
Detailed Review on Replacement Model
28
Peripheral Equipment Check
28
Startup Procedure Check
28
Related Materials
28
Catalog
29
Replacement Tool for Replacing MR-J3 with MR-J4
29
MITSUBISHI ELECTRIC FA Global Website
29
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
29
Summary
31
Case Study on Replacement of Mr-J3-_A
31
Review on Replacement Method
31
Replacement Method
33
Differences between Mr-J3-_A_ and Mr-J4-_A
33
Function Comparison Table
35
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
42
Comparison of Peripheral Equipment
43
Comparison of Parameters
43
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
49
Comparison of Parameter Details
92
Important Points for Replacement
94
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_ 3- 1 to
95
Case Study on Replacement of Mr-J3-_B
95
Review on Replacement Method
96
Replacement Method
99
Differences between Mr-J3-_B_ and Mr-J4-_B
99
Function Comparison Table
101
Comparison of Networks
101
Comparison of Standard Connection Diagrams
102
List of Corresponding Connectors and Terminal Blocks
105
Comparison of Peripheral Equipment
106
Comparison of Parameters
107
Setting Requisite Parameters Upon Replacement
108
Parameter Comparison List
111
Comparison of Parameter Details
142
Application of Functions
144
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B 4- 1 to
145
Case Study on Replacement of Mr-J3W-_B
145
Review on Replacement Method
145
Servo Amplifier Replacement Model
146
Replacement Method
149
Differences between Mr-J3W-_B and Mr-J4W2-_B
149
Function Comparison Table
150
Configuration Including Auxiliary Equipment
152
Comparison of Networks
152
Comparison of Standard Connection Diagrams
153
List of Corresponding Connectors and Terminal Blocks
155
Main Circuit Terminal Block
156
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions/Installation Differences
156
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions
156
Installation Differences
156
Comparison Dimensions
156
Comparison of Peripheral Equipment
157
Comparison of Parameters
158
Setting Requisite Parameters Upon Replacement
159
Parameter Comparison List
163
Comparison of Parameter Details
185
Application of Functions
186
Part 5: Common Reference Material 5- 1 to
187
Specification Differences
187
Detailed Specification/Function Differences
189
Servo Amplifier
189
Main Circuit Terminal Block
193
Comparison of Encoder Signals (CN2)
194
Dynamic Brake: Coasting Distance
202
Forced Stop Deceleration Function Selection
204
Servo Setup Software: Setup Software (SETUP221E) => MR Configurator2
205
Servo Amplifier Initializing Time
207
The Pulse Width of the Encoder Z-Phase Pulse
208
Comparison of Networks
208
Comparison of Servo System Network Specifications
210
Servo Amplifier Dimensions/Attachment Differences
210
MR-J3 Series => MR-J4 Series Comparison Table of Servo Amplifier Dimensions/Installation Differences
210
General-Purpose Interface/Sscnet III Interface 200 V/100 V Class (22 Kw or Less)
215
General-Purpose Interface/Sscnet III Interface 400 V Class (22 Kw or Less)
219
Parameter Conversion
219
Operation Procedure of Parameter Conversion
220
MR-J3-_A_ Parameter Diversion Procedure
220
Parameter Reading from the Servo Amplifier MR- J3-_A
220
Converting the Parameters of MR-J3-_A_ and Writing Them to the MR-J4-_A
220
Servo Amplifier
226
Conversion Rules (MR-J3-_A_ => MR-J4-_A_)
230
Parameters that Need to be Checked after Parameter Conversion
231
MR-J3-_B_ and MR-J3W-_B Parameter Diversion Procedure
232
Changing QD75MH to QD77MS/LD77MS
234
Changing Q17Nhcpu/Q17Ndcpu/Q170Mcpu to Q17Ndscpu/Q170Mscpu(-S1)
236
Conversion Rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
239
Parameters that Need to be Checked after Parameter Conversion
241
Common Points to Note
241
Method for Checking the Software Version
241
Checking with MR Configurator2 (SW1DNC-MRC2-E)
242
Communication Function (Mitsubishi General-Purpose Ac Servo Protocol)
243
Structure
243
Configuration Diagram
245
Precautions for Using RS-422/RS-232C/USB Communication Function
246
Communication Specifications
246
Outline of Communication
246
Parameter Setting
247
Protocol
247
Transmission Data Configuration
248
Character Codes
249
Error Codes
249
Checksum
249
Time-Out Processing
250
Retry Processing
250
Initialization
251
Communication Procedure Example
252
Command and Data No. List
252
Reading Command
258
Writing Commands
260
Detailed Explanations of Commands
260
Data Processing
262
Status Display Mode
263
Parameter
267
External I/O Signal Status (DIO Diagnosis)
270
Input Device On/Off
271
Disabling/Enabling I/O Devices (DIO)
272
Input Devices On/Off (Test Operation)
273
Test Operation Mode
277
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
278
Alarm History
279
Current Alarm
280
Other Commands
282
Hf-_P/Ha-_P/Hc-_P Motor Drive
282
MR-J3 Series Motors Which Are Available with MR-J4-_A_ and MR-J4-_B
285
Application of Functions
285
J3 Compatibility Mode
285
J3 Outline of J3 Compatibility Mode
285
Operation Modes Supported by J3 Compatibility Mode
286
J3 Compatibility Mode Supported Function List
288
How to Switch J4 Mode/J3 Compatibility Mode
289
How to Use the J3 Compatibility Mode
290
Cautions for Switching J4 Mode/J3 Compatibility Mode
290
Cautions for the J3 Compatibility Mode
291
Change of Specifications of "J3 Compatibility Mode" Switching Process
294
Extension Function
351
Master-Slave Operation Function
355
Scale Measurement Function
355
Functions and Configuration
357
Scale Measurement Encoder
360
How to Use Scale Measurement Function
363
Servo Motor Replacement
363
Servo Motor Substitute Model and Compatibility
373
Comparison of Servo Motor Specifications
373
Comparison of Servo Motor Mounting Dimensions
378
Detailed Comparison of Servo Motor Mounting Dimensions
379
Comparison of Mounting Dimensions for Geared Servo Motors (for High Precision Applications: HC-RP_G5 → HG-SR_G5)
381
Comparison of Actual Reduction Ratios for Geared Servo Motors
382
Comparison of Moment of Inertia
393
Comparison of Servo Motor Connector Specifications
414
Comparison of Servo Motor Torque Characteristics
425
Comparison Table of Regenerative Option Combinations
426
Regenerative Options (200 V Class /100 V Class)
426
Combination and Regenerative Power for the MR-J3/MR-J3W Series
427
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
428
External Form Comparison
429
Regenerative Options (400 V Class)
429
Combination and Regenerative Power for the MR-J3 Series
430
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
431
External Form Comparison
432
Comparison Table of Dynamic Brake Option Combinations
432
External Form Comparison
433
Comparison Table of Cable Option Combinations
433
Changes from MR-J3 Series to MR-J4 Series
435
Changes from MR-J3W Series to MR-J4W2-_B Servo Amplifier
436
Power Supply Wire Size
436
Selection of Power Supply Wire Size (Example)
436
MR-J3 Series Power Supply Wire Size
440
MR-J4 Series Power Supply Wire Size
442
MR-J3W Series Power Supply Wire Size
443
MR-J4W2-_B Servo Amplifier, Power Supply Wire Size
444
Selection Example of Crimp Terminals
444
MR-J3 Series Crimp Terminal
445
MR-J4 Series Crimp Terminal
446
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
446
MR-J3 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
447
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors (Recommended)
448
MR-J3W Series, No-Fuse Breakers, Fuses, Magnetic Contactors
449
MR-J4W2-_B Servo Amplifier, No-Fuse Breakers, Fuses, Magnetic Contactors
450
Battery
450
Combinations of Batteries and the Servo Amplifier
451
MR-J3 Series Battery
452
MR-J4 Series Battery
452
Battery Replacement Procedure
453
When Using the MR-BAT6V1SET Battery
454
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
455
When Using MR-BT6VCASE Battery Case
456
MR-J3W Series Battery
456
MR-BTCASE Battery Case and MR-BAT Battery
457
MR-J4W2-_B Servo Amplifier, Battery
457
MR-BT6VCASE Battery Case
463
MR-BAT6V1 Battery
464
Emc Filter (Recommended)
464
MR-J3/MR-J3W/MR-J4 Series EMC Filter (Recommended) (100 V/200 V/400 V Class)
465
Connection Example
466
Dimensions
470
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
470
MR-J3 Series Power Factor Improving DC Reactor
472
MR-J3/MR-J3W Series Power Factor Improving AC Reactor
474
MR-J4 Series Power Factor Improving DC Reactors (200 V Class)
476
MR-J4 Series Power Factor Improving DC Reactors (400 V Class)
478
MR-J4 Series Power Factor Improving AC Reactors (200 V/100 V Class)
480
MR-J4 Series Power Factor Improving AC Reactors (400 V Class)
482
Setup Software (Setup221E)
482
MR-J3/MR-J3W Series Setup Software (SETUP221E)
482
Specifications
483
MR-J4 Series MR Configurator2
483
Specifications
484
System Configuration
484
Components
485
Connection with Servo Amplifier
485
Precautions for Using USB Communication Function
486
Panel through Attachment
486
MR-J3 Series (MR-J3ACN)
488
MR-J4 Series (MR-J4ACN15K/MR-J3ACN)
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Mitsubishi Electric Melservo MR-J3-100B4 Instruction Manual (408 pages)
Melservo J3 Series General-Purpose AC Servo SSCNET Compatible
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 17.73 MB
Table of Contents
2
Safety Instructions
16
Table of Contents
22
Functions and Configuration
22
Introduction
23
Function Block Diagram
23
Servo Amplifier
26
Servo Amplifier Standard Specifications
28
Function List
29
Model Code Definition
31
Combination with Servo Motor
32
Structure
32
Parts Identification
32
Connector
39
Removal and Reinstallation of the
42
Configuration Including Auxiliary Equipment
50
Installation
50
Installation Direction and Clearances
52
Keep Out Foreign Materials
52
Cable Stress
53
SSCNET Cable Laying
55
Inspection Items
55
Parts Having Service Lives
56
Signals and Wiring
57
Input Power Supply Circuit
65
I/O Signal Connection Example
67
Explanation of Power Supply System
67
Signal Explanations
68
Power-On Sequence
69
CNP1, CNP2, CNP3 Wiring Method
78
Connectors and Signal Arrangements
79
Signal (Device) Explanations
82
Alarm Occurrence Timing Chart
83
Interfaces
83
Internal Connection Diagram
84
Detailed Description of Interfaces
86
Source I/O Interfaces
87
Treatment of Cable Shield External Conductor
88
SSCNET Cable Connection
90
Connection of Servo Amplifier and Servo Motor
90
Connection Instructions
91
Power Supply Cable Wiring Diagrams
101
Servo Motor with Electromagnetic Brake
101
Safety Precautions
102
Timing Charts
104
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
105
Grounding
106
Control Axis Selection
108
Switching Power On for the First Time
108
Startup Procedure
109
Wiring Check
110
Surrounding Environment
111
Start Up
112
Servo Amplifier Display
114
Test Operation
114
4.3 Servo Amplifier Display
115
Test Operation Mode
115
Test Operation Mode in MR Configurator
117
Motorless Operation in Controller
118
Basic Setting Parameters (No.pa )
118
Parameter List
119
5.1 Basic Setting Parameters (No.pa)
119
Parameter Write Inhibit
120
Selection of Regenerative Option
121
Using Absolute Position Detection System
121
Forced Stop Input Selection
122
Auto Tuning
123
In-Position Range
124
Selection of Servo Motor Rotation Direction
124
Encoder Output Pulse
126
Gain/Filter Parameters (No. PB )
126
Parameter List
127
Detail List
134
5.4 I/O Setting Parameters (No. PD)
134
Extension Setting Parameters (No. PC )
134
Parameter List
135
List of Details
138
Analog Monitor
140
Alarm History Clear
141
5.2 Gain/Filter Parameters (No. PB)
141
I/O Setting Parameters (No. PD )
141
Parameter List
142
List of Details
144
Different Adjustment Methods
144
Adjustment On a Single Servo Amplifier
145
Adjustment Using MR Configurator
146
Auto Tuning Mode
147
Auto Tuning Mode Operation
148
Adjustment Procedure By Auto Tuning
149
Response Level Setting in Auto Tuning Mode
150
Manual Mode 1 (Simple Manual Adjustment)
154
Interpolation Mode
155
Differences Between Melservo-J2-Super and MELSERVO-J3 in Auto Tuning
156
Adaptive Filter
156
Function Block Diagram
159
Machine Resonance Suppression Filter
161
Advanced Vibration Suppression Control
165
Low-Pass Filter
165
Gain Changing Function
165
Applications
166
Function Block Diagram
167
Parameters
169
Gain Changing Operation
172
Troubleshooting
172
Alarms and Warning List
173
Remedies for Alarms
174
Troubleshooting
179
Remedies for Warnings
182
Outline Drawings
194
Characteristics
194
Overload Protection Characteristics
196
Power Supply Equipment Capacity and Generated Loss
199
Dynamic Brake Characteristics
199
Dynamic Brake Operation
201
The Dynamic Brake at the Load Inertia Moment
202
Cable Flexing Life
203
Inrush Currents at Power-On of Main Circuit and Control Circuit
204
11 Options and Auxiliary Equipment
204
Cable/Connector Sets
205
Combinations of Cable/Connector Sets
211
Encoder Cable/Connector Sets
220
Motor Power Supply Cables
221
Motor Brake Cables
222
SSCNET Cable
224
Regenerative Options
234
Options
237
FR-BU2-(H) Brake Unit
238
Brake Unit Parameter Setting
238
Selection
239
Connection Example
246
Outline Dimension Drawings
248
Power Regeneration Converter
251
Power Regeneration Common Converter
259
External Dynamic Brake
264
Junction Terminal Block PS7DW-20V14B-F (Recommended)
266
MR Configurator
267
Battery MR-J3BAT
268
Heat Sink Outside Mounting Attachment (MR-J3ACN)
270
Recommended Wires
274
No-Fuse Breakers, Fuses, Magnetic Contactors
274
Power Factor Improving DC Reactor
276
Power Factor Improving AC Reactors
277
Relays (Recommended)
278
Surge Absorbers (Recommended)
278
Noise Reduction Techniques
283
Line Noise Filter (FR-BLF)
285
Leakage Current Breaker
287
EMC Filter (Recommended)
292
12 Absolute Position Detection System
292
Features
293
Specifications
294
Battery Installation Procedure
296
Confirmation of Absolute Position Detection Data
298
Functions and Menus
299
Function Block Diagram
301
Packing List
302
Standard Specifications
305
Model Definition
306
Combinations of Converter Units, Drive Unit and Servo Motors
307
Parts Identification
310
Removal and Reinstallation of the Terminal Block Cover
316
Servo System with Auxiliary Equipment
317
Installation
318
Installation Direction and Clearances
319
Inspection
320
Signals and Wiring
321
Magnetic Contactor Control Connector (CNP1)
323
Input Power Supply Circuit
328
Terminal
329
How to Use the Connection Bars
330
Connectors and Signal Arrangements
332
Converter Unit Signal (Device) Explanations
334
Timing Chart
342
Servo Motor Side Details
344
Display Section and Operation Section of the Converter Unit
349
Parameter Mode
350
Parameters for Converter Unit
350
Parameter List
351
List of Details
352
Converter Unit
352
Troubleshooting
359
Outline Drawings
362
Overload Protection Characteristics
363
Power Supply Equipment Capacity and Generated Loss
364
Dynamic Brake Characteristics
366
Inrush Currents at Power-On of Main Circuit and Control Circuit
367
Options
374
External Dynamic Brake
377
Recommended Wires
378
No-Fuse Breakers, Fuses, Magnetic Contactors
379
Power Factor Improving DC Reactor
381
Leakage Current Breaker
383
EMC Filter (Recommended)
385
FR-BU2-(H) Brake Unit
398
Appendix
398
App 1. Parameter List
400
App 2. Signal Layout Recording Paper
400
App 3. Twin Type Connector : Outline Drawing for 721-2105/026-000(WAGO)
401
App 4. Change of Connector Sets to the Rohs Compatible Products
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