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TDX-SP N
Invacare TDX-SP N Manuals
Manuals and User Guides for Invacare TDX-SP N. We have
3
Invacare TDX-SP N manuals available for free PDF download: Service Manual
Invacare TDX-SP N Service Manual (159 pages)
Invacare TDX-SP Wheelchair Service manual
Brand:
Invacare
| Category:
Wheelchair
| Size: 4.51 MB
Table of Contents
Table of Contents
4
1 Introduction
7
General Information
7
Notes on Transport
7
Definition and Representation of Information and Safety Information in this Manual
8
Hazard Symbols and Symbols Used
9
Images in this Manual
10
2 Safety and Fitting Instructions
11
Before any Inspection or Repair Work
11
Personal Safety Equipment
11
General Safety Information and Information about Fitting / Removal
11
3 Tightening Torques
13
4 Layout of Components and Componentry
14
Overview
14
Electronic Modules
16
ACS 2 Electronic Module
18
ACS 2 PMA90L Electronic Module
18
Shark Electronic Module
18
Shark with DCI 12-Pole
18
ACT Actuator Module
18
ACT 2 Actuator Module
18
ACT 4 Actuator Module
19
Lighting PCB
19
5 Service Plan (1X Annually)
20
6 Operational Faults
23
Drive Fault Diagnosis
24
REM Remotes: Error Codes and Diagnostic Codes
28
Shark II Remote: Error Codes and Diagnostic Codes
30
Diagnosis of Charging Device Faults
31
7 Test Procedures
32
Testing the Motor
32
Testing the Electro-Mechanical Parking Brake
33
8 Repair Work
35
Covers Without Lifter
35
Opening the Front Panel
35
Opening the Rear Cover Panel
36
Rear Cover Without an Operating Hours Counter
36
Rear Cover with an Operating Hours Counter
37
Opening the Top Cover Panel
38
Batteries, Cables & Battery Charger
39
Making the Batteries Accessible
39
Replacing Batteries (Standard TDX SP)
41
Replacing Batteries / Replacing Battery Cables (TDX-SP N)
43
Correct Handling of Damaged Batteries
45
Checking and Replacing the Main Fuse (Standard TDX-SP)
46
Replacing the Main Fuse (TDX-SP N)
47
Checking the Cable
48
Cable Routing
50
Battery Carrier
51
Lighting Unit
52
Replacing the Front Bulb
52
Replacing the Front Headlight Complete
53
Replacing the Front Bulbholder
55
Replacing the Rear Bulb
56
Replacing the Rear Light Complete
57
Replacing the Rear Bulbholder
59
Replacing the Safety Belt
60
Electronic Module
61
Replacing the Remote
61
Replacing the Electronic Module
61
Replacing the G-Trac Sensor
65
Replacing the Operating Hours Counter / Connecting Cable
66
Drive Program Selection after Component Replacement
69
Profile Selection with Remote REM a or REM B
69
Profile Selection with Remote REM 550
70
Updating the Driving Program
71
Seat Support
72
Replacing Tilt Module / Lifter Module
74
Replacing the Tilt Module (Max. > 30°) (Without a Lifter)
74
Replacing the Tilt Module Microswitch
76
Replacing the Tilt Module Angular Sensor
78
Replacing the Tilt Module (Max. < 30°) (Without a Lifter)
79
Replacing the Lifter / Tilt Module
82
Replacing the Tilt Actuator
86
Replacing the Lifter Actuator
88
Method 1 - Removing the Lifter Actuator When the Lifter Is Raised
88
Method 2 - Removing the Lifter Actuator When the Lifter Is Lowered
90
Centre-Mounted Legrest (Electric & Manual)
94
Replacing the Manually Operated Centre-Mounted Legrest
94
Replacing the Electrically Operated Centre-Mounted Legrest
95
Replacing an Electric Legrest Actuator
97
Replacing the Calf Plate on the Centre-Mounted Legrest (Electric & Manual)
99
Replacing the Foot Plate on the Centre-Mounted Legrest (Electric & Manual)
100
Castor Housing Front
101
Wheel Forks Front/Rear
102
Replacing the Wheel Fork
102
Adjusting the Wheel Fork
104
Replacing the Wheels on Double-Sided Wheel Forks
105
Drive Wheels
106
Replacing the Drive Wheel
106
Replacing the Tyre or Inner Tube
107
Replacing Pneumatic Tyres
107
Replacing Puncture-Protected Tyres
109
Replacing Puncture-Proof Tyres
111
Replacing the Drive Wheel Hub (Standard Motor)
112
Replacing the Drive Wheel Hub (SSD Motor)
113
Replacing the Rubber Bumper
114
Replacing the Splash Guard
115
Anti-Tip System
116
Removing the Gas Cylinder
116
Repairing the Gas Cylinder
119
Replacing the Guide Block Fixing or Clamping Support
119
Replacing the Guide Bush
120
Replacing the Gas Cylinder
120
Refitting the Gas Cylinder
121
Replacing the Setting Screw
123
Adjusting the Setting Screw
126
Bottom Walking Beam
127
Top Walking Beam
128
Removing the Top Walking Beam
128
Refitting the Top Walking Beam
130
Drive Unit
132
Replacing the Motor/Transmission Unit (Standard Motor)
132
Replacing the Motor/Transmission Unit (SSD Motor)
134
Replacing or Rotating the Motor / Gearbox Unit Sealing Ring (SSD Motor)
137
Replacing the Motor/Transmission Clutch (Standard Motor)
139
Replacing the Motor/Transmission Clutch (SSD Motor)
141
Replacing the Carbon Brushes (SSD Motor)
143
Replacing the Carbon Brushes (Standard Motor)
145
Rear Wheel Suspension
147
Removing the Rear Wheel Suspension
147
Removing the Rear Wheel Suspension - Alternative Method
149
Refitting the Rear Wheel Suspension
151
Refitting the Rear Wheel Suspension - Alternative Method
152
Rear Springs
154
Removing the Rear Springs
154
Refitting the Rear Springs
156
Replacing the Battery Case
158
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Invacare TDX-SP N Service Manual (156 pages)
Brand:
Invacare
| Category:
Wheelchair
| Size: 4.15 MB
Table of Contents
Table of Contents
4
1 Introduction
7
General Information
7
Notes on Transport
7
Definition and Representation of Information and Safety Information in this Manual
8
Hazard Symbols and Symbols Used
9
Images in this Manual
10
2 Safety and Fitting Instructions
11
Before any Inspection or Repair Work
11
Personal Safety Equipment
11
General Safety Information and Information about Fitting / Removal
11
3 Tightening Torques
13
4 Layout of Components and Componentry
14
Overview
14
Electronic Modules
16
ACS 2 Electronic Module
18
ACS 2 PMA90L Electronic Module
18
Shark Electronic Module
18
Shark with DCI 12-Pole
18
ACT Actuator Module
18
ACT 2 Actuator Module
19
ACT 4 Actuator Module
19
Lighting PCB
19
5 Service Plan (1X Annually)
20
6 Operational Faults
23
Drive Fault Diagnosis
24
REM Remotes: Error Codes and Diagnostic Codes
28
Shark II Remote: Error Codes and Diagnostic Codes
30
Diagnosis of Charging Device Faults
31
7 Test Procedures
32
Testing the Motor
32
Testing the Electro-Mechanical Parking Brake
33
8 Repair Work
35
Covers Without Lifter
35
Opening the Front Panel
35
Opening the Rear Cover Panel
36
Rear Cover Without an Operating Hours Counter
36
Rear Cover with an Operating Hours Counter
37
Opening the Top Cover Panel
38
Replacing the Splash Guard
39
Electronic Module
40
Replacing the Remote
40
Replacing the Electronic Module
40
Replacing the G-Trac Sensor
44
Replacing the Operating Hours Counter / Connecting Cable
45
Drive Program Selection after Component Replacement
48
Profile Selection with Remote REM a or REM B
48
Profile Selection with Remote REM 550
49
Updating the Driving Program
50
Batteries, Cables & Battery Charger
51
Making the Batteries Accessible
51
Replacing Batteries (Standard TDX SP)
53
Replacing Batteries / Replacing Battery Cables (TDX-SP N)
55
Correct Handling of Damaged Batteries
57
Checking and Replacing the Main Fuse (Standard TDX-SP)
58
Replacing the Main Fuse (TDX-SP N)
59
Checking the Cable
60
Cable Routing
62
Battery Carrier
63
Replacing the Battery Case
64
Lighting Unit
65
Replacing the Front Bulb
65
Replacing the Front Headlight Complete
66
Replacing the Front Bulbholder
68
Replacing the Rear Bulb
69
Replacing the Rear Light Complete
70
Replacing the Rear Bulbholder
71
Wheel Forks Front/Rear
72
Replacing the Wheel Fork
72
Adjusting the Wheel Fork
74
Replacing the Wheels on Double-Sided Wheel Forks
75
Drive Wheels
76
Replacing the Drive Wheel
76
Replacing the Tyre or Inner Tube
77
Replacing Pneumatic Tyres
77
Replacing Puncture-Protected Tyres
79
Replacing Puncture-Proof Tyres
81
Replacing the Drive Wheel Hub (Standard Motor)
82
Replacing the Drive Wheel Hub (SSD Motor)
83
Rear Wheel Suspension
84
Removing the Rear Wheel Suspension
84
Removing the Rear Wheel Suspension - Alternative Method
86
Refitting the Rear Wheel Suspension
88
Refitting the Rear Wheel Suspension - Alternative Method
89
Rear Springs
91
Removing the Rear Springs
91
Refitting the Rear Springs
93
Bottom Walking Beam
95
Top Walking Beam
96
Removing the Top Walking Beam
96
Refitting the Top Walking Beam
98
Drive Unit
100
Replacing the Motor/Transmission Unit (Standard Motor)
100
Replacing the Motor/Transmission Unit (SSD Motor)
102
Replacing or Rotating the Motor / Gearbox Unit Sealing Ring (SSD Motor)
104
Replacing the Motor/Transmission Clutch (Standard Motor)
106
Replacing the Motor/Transmission Clutch (SSD Motor)
108
Replacing the Carbon Brushes (SSD Motor)
110
Replacing the Carbon Brushes (Standard Motor)
112
Replacing the Rubber Bumper
114
Castor Housing Front
115
Replacing Tilt Module / Lifter Module
116
Replacing the Tilt Module (Max. > 30°) (Without a Lifter)
116
Replacing the Tilt Module Microswitch
118
Replacing the Tilt Module Angular Sensor
120
Replacing the Tilt Module (Max. < 30°) (Without a Lifter)
121
Replacing the Lifter / Tilt Module
124
Replacing the Tilt Actuator
128
Replacing the Lifter Actuator
130
Method 1 - Removing the Lifter Actuator When the Lifter Is Raised
130
Method 2 - Removing the Lifter Actuator When the Lifter Is Lowered
132
Seat Support
136
Centre-Mounted Legrest (Electric & Manual)
138
Replacing the Manually Operated Centre-Mounted Legrest
138
Replacing the Electrically Operated Centre-Mounted Legrest
139
Replacing an Electric Legrest Actuator
141
Replacing the Calf Plate on the Centre-Mounted Legrest (Electric & Manual)
143
Replacing the Foot Plate on the Centre-Mounted Legrest (Electric & Manual)
144
Anti-Tip System
145
Removing the Gas Cylinder
145
Repairing the Gas Cylinder
148
Replacing the Guide Block Fixing or Clamping Support
148
Replacing the Guide Bush
149
Replacing the Gas Cylinder
149
Refitting the Gas Cylinder
150
Replacing the Setting Screw
152
Adjusting the Setting Screw
155
9 Installing Accessories
156
Replacing the Safety Belt
156
Further Accessories
156
Invacare TDX-SP N Service Manual (88 pages)
TDX SP series Wheelchair Base
Brand:
Invacare
| Category:
Wheelchair
| Size: 5.9 MB
Table of Contents
Reference Documents
2
Table of Contents
3
Special Notes
6
Label Locations
8
All Wheelchairs
8
Wheelchairs with TRRO
10
Wheelchairs Without TRRO
10
Specifications
11
Tdx Sp
11
Section 1-General Guidelines
13
General
13
Accessories
13
Replacement Parts
13
Repair or Service Information
14
Stability Lock
15
Operating Information
16
Electrical
17
Section 2-Electromagnetic Compatibility (Emc) Information
19
Section 3-Safety Inspection/Troubleshooting
21
Safety Inspection Checklists
21
Troubleshooting - Mechanical
22
Troubleshooting - Electrical
22
Troubleshooting - Motor/Gearbox/Brake
27
Troubleshooting - Battery
29
Troubleshooting - Battery Charger
29
Checking Battery Charge Level
30
Field Load Test
31
4-Pole Motor Brush Inspection And/Or Replacement
32
Electro-Mechanical Parking Brake Testing
33
Section 4-Wheels and Wheel Locks
34
Removing/Installing the SSD Motor Drive Wheel/Wheel Hub
34
Removing/Installing the Inside Rim and Pneumatic Tire
34
Replacing the Front/Rear Casters
35
Adjusting Caster Fork Assemblies
36
Removing/Installing the Caster Fork Assemblies
36
Installing the Wheel Locks - SSD 4-Pole Motor
37
Installing the Wheel Lock Bracket - SSD 4-Pole Motor
38
Section 5-Motors
39
Removing/Installing the SSD Motor/Gearbox Assembly
39
Replacing the SSD Motor or Gearbox Only
40
Aligning the SSD Motor to the Gearbox
41
Installing the SSD Brake Lever
41
Installing the SSD Motor Push/Drive Label
41
Section 6-Side Frame
42
Removing/Installing the Walking Beam Assembly
42
Removing/Installing the Head Tube
44
Removing/Installing the Lower Pivot Link
44
Removing/Installing the Locking-Gas Cylinder Assembly
45
Removing/Installing the Fender Assembly
47
Removing/Installing the Front Bumpers
47
Section 7-Rear Frame
48
Removing/Installing the Rear Suspension Assembly
48
Removing/Installing the Rear Springs
50
Replacing the Elevator Bolt
51
Disassembling/Assembling the Rear Suspension Frame
51
Stability Lock Inspection/Adjustment
52
Adjusting the Stability Lock Setting
53
Checking Stability Lock Function
53
Check Actuator Function
54
Section 8-Base Frame
55
Removing/Installing Seat
55
Adjusting Seat Angle (Non TRRO Wheelchairs Only)
56
Checking Formula CG Seating System Mounting Position
57
Adjusting the Formula CG Seating System Mounting Position
58
Removing/Installing the Wheelchair Shrouds
60
Section 9- Batteries
62
Using the Proper Batteries
63
Replacing Batteries
65
Cleaning Battery Terminals
67
Removing/Installing the Batteries From/Into the Wheelchair
67
Removing the Batteries from Wheelchair
69
Installing Batteries into Wheelchair
69
Removing/Installing the Battery Tray
70
When to Charge Batteries
71
Charging Batteries
72
Section 10-Electronics
74
Controller Calibration
74
Removing/Installing the Controller
74
Preparing Mk6I Joystick for Use
75
Removing/Installing/Repositioning Mk6I Joystick
76
Wire Routing
77
Section 11-Transport in Vehicles
78
About Transport Ready Packages
78
Wheelchair Transport Brackets (TRBKTS)
79
Transport Ready Option (TRRO)
79
Compliance Information
80
Securing the Wheelchair to the Vehicle
81
Securing the Occupant
82
Seating System
84
Positioning Belts
85
Limited Warranty
88
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