Engine Installation - Toro Reelmaster 2000-D Service Manual

Engine Installation

1. Locate machine on a level surface with cutting units
lowered and key removed from the ignition switch.
Chock wheels to keep the machine from moving.
2. Make sure that all parts removed from the engine
during maintenance or rebuilding are reinstalled to the
engine.
3. If engine frames or channel were removed from the
engine, reinstall them as follows (Fig. 15):
A. For front engine frame, secure frame to the en-
gine with six cap screws and washers.
B. For rear engine frame, secure RH frame bracket
(closest to flywheel) to the engine with three cap
screws and washers. Secure LH frame bracket with
cap screw and washer in the lower RH hole (Fig. 16).
Lower LH hole in LH bracket is location for electrical
ground connections. Mount alternator bracket using
longer cap screws; use hardened washer and flat
washer as spacers between alternator bracket and
engine block (Fig. 15).
C. For engine channel, secure channel to the front
and rear engine frames with four flange head screws
and flange nuts.
4. Reinstall engine to machine.
A. Attach short section of chain between lift tabs lo-
cated on each end of the cylinder head
B. Connect a hoist or chain fall at the center of the
short section of chain. Apply enough tension on the
short chain so that the engine can be supported.
CAUTION
One person should operate lift or hoist while the
other person guides the engine out of the ma-
chine.
IMPORTANT: Make sure not to damage the engine,
fuel hoses, hydraulic lines, electrical harness, or
other parts while removing the engine.
C. Reinstall engine to the machine. Make sure fas-
tener holes of the engine frames and channel are
aligned with the holes in the engine mounts.
D. Secure engine (with frames and channel) to the
engine mounts with cap screws, snubbing washers,
and lock nuts.
Reelmaster 2000–D
5. Reconnect electrical connections.
A. Pull wiring harness and hoses into position keep-
ing them from contacting moving parts. Route har-
ness and hoses through R–clamps. Install cap
screws with flat washers to secure R–clamps to cyl-
inder head (Fig. 14).
B. Install connector with pink and white wires to the
alternator. Secure red wire to alternator stud.
C. Install connector with blue/white wire to the high
temperature shut down switch located on the water
pump behind the fan.
D. Install connector with red/black wire to the fuel
valve solenoid in the injector pump.
E. Install connector with gray wire to the oil pressure
switch located near the engine oil dipstick.
F. Install connector with red wire to the glow plugs
located on the rear side of the cylinder head.
G. Install connector with white wire to the engine
starter motor located below the exhaust manifold.
Install fusible link connector and positive battery
cable to the starter motor (Fig. 13).
H. Connect negative battery cable and black engine
wire harness ground wire to the LH bracket of the
rear engine frame (Fig. 16).
7
7
4
3
2
1. Cap screw with washer
2. Cap screw
3. Flat washer
4. Negative battery cable
Page 3 – 17
6
1
5
Figure 16
5. Wire harness ground
6. Star washer
7. Alternator bracket mount
Engine