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08743
Toro 08743 Manuals
Manuals and User Guides for Toro 08743. We have
2
Toro 08743 manuals available for free PDF download: Service Manual, Operator's Manual
Toro 08743 Service Manual (262 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 19.85 MB
Table of Contents
Section 1
7
Table of Contents
7
Preface
8
Chapter 1 :Safety
10
Safety Instructions
10
Think Safety First
11
Jacking Instructions
14
Safety and Instructional Decals
15
Section 2
17
Chapter 2 :Specificationsandmaintenance
18
Specifications
18
Overall Dimensions
18
Engine Specifications (Model 08743)
18
Engine Specifications (Model 08745)
19
Hydraulic System Specifications
19
Chassis Specifications
20
Torque Specifications
21
Calculating the Torque Values When Using a Drive-Adapter Wrench
22
Identifying the Fastener
23
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch)
24
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
26
Other Torque Specifications
27
Conversion Factors
27
Shop Supplies
28
Special Tools
30
Section 3
35
Chapter 3 :Troubleshooting
36
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
36
Troubleshooting - Hydraulic
37
General Hydraulic System Problems
38
Traction System Problems
40
Steering System Problems (Model 08745 Only)
42
Attachment Lift/Lower Problems
43
Attachment Hydraulic Problems
44
Troubleshooting - Electrical
45
Starting Problems
46
General Run Problems
48
Attachment Electrical Problems
49
Section 4
51
General Information
52
Traction Unit Operator's Manual
52
Briggs & Stratton Service Manual
52
Fuel Shut-Off Valve
53
Adjustments
54
Adjusting the Engine Controls
54
Chapter 4: Engine
54
Service and Repairs
57
Cooling System
57
Air Cleaner Assembly
59
Fuel System
61
Engine
65
Section 5
71
Chapter 5 :Hydraulicsystem
73
General Information
73
Traction Unit Operator's Manual and Accessory Installation Instructions
73
Relieving Pressure from the Hydraulic System
73
Towing the Traction Unit
74
Traction Circuit Component Failure
75
Hydraulic Hoses
76
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fitting)
77
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
79
Hydraulic Schematics
82
Hydraulic Flow Diagrams
83
Traction Circuit
83
Steering Circuit (Model 08745)
86
Lift Circuit
89
Rear Remote Hydraulic Circuit (Optional)
91
Switch Kit Hydraulic Circuit (Optional)
92
Testing the Hydraulic System
93
Hydraulic Test Selection
96
Testing the Traction Circuit - Charge Pressure
97
Testing the Traction Circuit - Wheel Motor Efficiency
101
Testing the Traction Circuit - Traction Pump (P1) Flow and Relief Pressure
106
Testing the Lift and Steering Circuit - Implement/Charge Pump (P2) Flow and Circuit Relief
110
Testing the Steering Circuit (Model 08745 Only) - Steering Cylinder Internal Leakage
114
Testing the Lift Circuit - Lift Cylinder Internal Leakage
116
Testing the Optional Attachment Circuit - Attachment Pump (P3) Flow and Circuit Relief
118
Adjustments
121
Adjusting the Traction System for Neutral
122
Service and Repairs
124
General Precautions for Removing and Installing the Hydraulic System Components
124
Checking the Hydraulic Lines and Hoses
126
Flushing the Hydraulic System
127
Filtering the Closed-Loop Traction Circuit
129
Priming the Hydraulic Pumps
133
Charging the Hydraulic System
134
Hydraulic Tank
136
Hydraulic Fluid Cooler
138
Piston (Traction) Pump
140
Servicing the Piston (Traction) Pump
144
Wheel Motors
146
Servicing the Wheel Motors
151
Traction Relief Manifold
153
Rear Lift Relief Manifold (Model 08743)
155
Servicing a Hydraulic Cartridge Valve
157
Lift Control Valve
159
Servicing the Lift Control Valve
162
Rear Lift Cylinder
164
Servicing the Rear Lift Cylinder
166
Steering Control Valve (Model 08745)
169
Servicing the Steering Control Valve (Model 08745)
171
Steering Cylinder (Model 08745)
172
Servicing the Steering Cylinder (Model 08745)
174
Front Lift Cylinder (Optional)
177
Servicing the Front Lift Cylinder (Optional)
179
Rear Remote Hydraulics (Optional) or Switch Kit (Optional) Hydraulic Pump
182
Servicing the Optional Rear Remote Hydraulics or Optional Switch Kit Hydraulic Pump
184
Rear Remote Hydraulics Manifold (Optional)
185
Hydraulic Switch Kit Manifold (Optional)
187
Servicing the Optional Hydraulic Switch Kit Manifold
189
Section 6
191
Chapter 6 :Electricalsystem
192
General Information
192
Traction Unit Operator's Manual and Accessory Installation Instructions
192
Electrical Schematics and Wire Harness Drawings/Diagrams
193
Electrical System Quick Checks
194
Testing the Charging System
194
Checking the Operation of the Safety Interlock Switches
195
Testing the Electrical Components
196
Fusible Links
197
Fuses
199
Key Switch
201
Starter Solenoid
202
Hour Meter
204
Seat Switch
205
Traction Neutral Switch
206
Relays with 5 Terminals
209
Diode Assemblies
211
Hydraulic Solenoid Valve Coils (Optional)
213
PTO Switch (Optional)
215
Mode Select Switch (Optional)
216
Light Switch (Optional)
217
Service and Repairs
218
Caring for the Battery
218
Storing the Battery
219
Servicing the Battery
220
General Information/Service and Repairs
227
Chapter 7 :Chassis
228
General Information
228
Traction Unit Operator's Manual and Accessory Installation Instructions
228
Service and Repairs
229
Wheels
229
Parking Brake
233
Traction Pedal and Control Assembly
236
Steering Wheel
239
Steering Gear Box (Model 08743)
240
Servicing the Steering Gear Box (Model 08743)
242
Front Fork
244
Hitch Assembly
248
Operator's Console
250
Operator Seat
251
Electrical Drawing Designations
254
Hydraulic Schematic - Sand Pro 3040
255
Hydraulic Schematic - Sand Pro 5040
256
Electrical Schematic - Sand Pro 3040/5040
257
Wire Harness Drawing - Sand Pro 3040/5040
258
Wire Harness Diagram - Sand Pro 3040/5040
259
Wire Harness - Rear Remote Hydraulics (Optional
260
Wire Harness - Switch Kit (Optional
261
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Toro 08743 Operator's Manual (40 pages)
Brand:
Toro
| Category:
Tractor
| Size: 2.06 MB
Table of Contents
Figure 1
2
Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
7
Installing the Steering Wheel
8
Installing the Seat
8
Installing the Battery
9
Installing the Front Weights
10
Applying the Production Year Decal and CE Decal
10
Product Overview
11
Controls
11
Specifications
13
Attachments/Accessories
13
Before Operation
14
Before Operation Safety
14
Filling the Fuel Tank
14
Before Operations Checks
15
Checking the Interlock System
15
During Operation
16
General Safety
16
Slope Safety
16
Starting and Shutting off the Engine
17
Breaking in the Machine
17
Becoming Familiar with the Machine
17
After Operation
18
After Operation Safety
18
Towing the Machine
18
Hauling the Machine
18
Maintenance
19
Maintenance Safety
19
Recommended Maintenance Schedule(S)
19
Daily Maintenance Checklist
20
Pre-Maintenance Procedures
21
Lifting the Machine
21
Lubrication
22
Greasing the Machine
22
Engine Maintenance
23
Engine Safety
23
Engine Oil Specification
23
Checking the Engine-Oil Level
23
Changing the Engine Oil and Filter
24
Servicing the Air Cleaner
25
Replacing the Spark Plugs
26
Fuel System Maintenance
26
Replacing the Fuel Filter
26
Changing the Carbon-Canister Filter
27
Electrical System Maintenance
28
Electrical System Safety
28
Jump-Starting the Machine
28
Replacing Fuses
28
Maintaining the Battery
28
Drive System Maintenance
29
Checking the Tire Pressure
29
Torquing the Wheel Lug Nuts
29
Adjusting the Transport Speed
29
Controls System Maintenance
30
Adjusting the Lift Lever
30
Hydraulic System Maintenance
31
Hydraulic System Safety
31
Checking the Hydraulic Lines and Hoses
31
Hydraulic Fluid Specifications
31
Checking the Hydraulic-Fluid Level
32
Replacing the Hydraulic Filter
33
Changing the Hydraulic Fluid
33
Cleaning
34
Cleaning and Inspecting the Machine
34
Cleaning the Oil Cooler
34
Storage
35
Preparing the Machine
35
Preparing the Engine
35
Preparing the Battery
35
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