Toro Reelmaster 2000-D Service Manual page 165

7. Remove cotter pin (28) from the yoke pin (21). Re-
move yoke pin from the brake lever (22) and separate
yoke (23) from the brake lever (Fig. 4).
8. Remove cap screws (9) and lock nuts (6) holding the
backing plate (36) and brake grass shield (8) to the
brake bracket.
9. Remove backing plate (29), flat washers (7), and
brake grass shield (15) from the brake bracket.
10.If brake lever (22) is removed from brake cam shaft
(30), match mark lever and shaft before disassembly to
allow for correct reassembly alignment.
11. Remove rust from all parts with a wire brush prior to
installation. Clean all parts. Inspect brake shoe contact
surfaces of the brake drum for excessive wear. Replace
any worn or damaged parts.
Installation
1. If brake lever was removed from brake cam shaft,
apply anti–seize lubricant to splines of cam shaft before
installing brake lever.
2. Secure flat washers (7), brake grass shield (15), and
backing plate (29) to the brake bracket with the cap
screws (9) and lock nuts (6). Tighten fasteners.
3. Connect brake lever (22) to the yoke (23). Install
yoke pin (21) through the brake lever and yoke. Install
and lock cotter pin (28) into the yoke pin (Fig. 4).
4. Install brake shoes (32) onto the backing plate (29).
Install brake return springs (31) into the holes on each
end of the brake shoes. Springs should be installed in
opposite directions of each other.
5. Mount key (34) in the wheel motor shaft, then install
the wheel hub (11) and brake drum (12) onto the wheel
motor shaft.
6. Install the lock nut (14) onto the wheel motor shaft
and torque from 250 to 400 ft–lb (339 to 542 N–m).
7. Check and adjust brakes (see Traction Unit Opera-
tor's Manual).
8. Check operation of brake switch (see Traction Unit
Operator's Manual). Adjust brake switch if necessary
(see Adjustments in Chapter 5 – Electrical System).
9. Install wheel assembly and secure with lug nuts.
Tighten lug nuts evenly in a crossing pattern to a torque
from 45 to 65 ft–lb (61 to 88 N–m).
Reelmaster 2000–D
1
1. Brake lever
2. Yoke
Page 6 – 9
2
3
Figure 4
3. Yoke pin
Chassis