Toro Reelmaster 2000-D Service Manual page 34

6. Install hydraulic pump assembly (see Service and
Repairs section of Chapter 4 – Hydraulic System).
7. After engine and pump installation, verify pulley
alignment across engine and pump pulley faces with a
straight edge. The gap between both faces must not ex-
ceed 0.030" (0.8 mm).
8. Adjust traction pump belt (see Traction Unit Opera-
tor's Manual).
9. Reconnect throttle cable to injector pump.
A. Route throttle cable to injector pump on engine.
B. Reinstall the throttle cable into the swivel clamp
on the pump speed control lever.
C. Place cable under cable clamp.
D. Adjust throttle control (see Adjust Throttle Con-
trol).
10.Remove plugs installed in hoses during disassem-
bly. Connect hoses to the engine.
A. Connect return to tank fuel hose to the injector
pump fitting (Fig. 12). Tighten hose clamp.
B. Connect fuel hose from the fuel filter/water sepa-
rator (Fig. 12). Tighten hose clamp.
C. Connect upper and lower radiator hoses to the
engine. Tighten hose clamps.
11. Reinstall exhaust system (see Exhaust System
Installation).
12.Reinstall air cleaner (see Air Cleaner Installation).
13.Reinstall radiator (see Radiator Installation).
14.Add coolant to radiator (see Traction Unit Operator's
Manual).
15.Open fuel shut–off valve under the fuel tank.
Engine
16.Fill hydraulic reservoir with hydraulic fluid (see Trac-
tion Unit Operator's Manual). Check reservoir for leaks.
17.Slide the left foot rest onto the brake rod. Reinstall
cap screws and flange nut securing the left footrest to
the frame. Tighten cap screws (Fig. 10).
18.Connect brake rod to brake arm. Install and lock cot-
ter pin to the brake rod (Fig. 11).
19.Reinstall fender bracket and left fender to the radia-
tor side of the frame (Fig. 10).
A. Secure both cap screws and left fender bracket to
the frame.
B. Reinstall remaining cap screws and flange nuts
securing the fender to the fender bracket and frame.
C. Secure cap screw and flange nut to the left foot
rest and the left fender.
20.Adjust hand brake (see Traction Unit Operator's
Manual).
21.Check engine oil level (see Traction Unit Operator's
Manual).
22.Connect negative (–) and then positive (+) battery
cables at the battery.
23.Bleed fuel system (see Traction Unit Operator's
Manual).
24.Replace access covers to the engine.
A. Reinstall left rear panel (radiator side) which sup-
ports the instrument panel.
B. Reinstall right side panel which accesses the
traction pump drive belt.
C. Reinstall hood to the machine.
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Reelmaster 2000–D