Toro Reelmaster 2000-D Service Manual page 106

Hydraulic Manifold Service (Serial Number Above 290000000)
FRONT
UP
7
25 ft- -lb
(34 N- -m)
7
3
20 ft- -lb
(27 N- -m)
25 ft- -lb
(34 N- -m)
1. Handle assembly
2. Flow control cartridge (port FC)
3. #4 zero leak plug with O- -ring
4. Orifice 0.076 (port OR2)
5. Orifice (port OR1)
6. Pilot directional element (port EP)
7. #6 zero leak plug with O- -ring
NOTE: The ports on the manifold are marked for easy
identification of components. Example: P1 is the gear
pump connection port and SV is the location for the sole-
noid cartridge (See Hydraulic Schematics to identify the
function of the hydraulic lines and cartridge valves at
each port).
Hydraulic System
50 ft- -lb
(67 N- -m)
25 ft- -lb
(34 N- -m)
15
7
25 ft- -lb
(34 N- -m)
16
17
7
21
16
15
50 ft- -lb
(67 N- -m)
8. Solenoid relief valve (port SV)
9. Solenoid coil
10. Nut
11. Backlap switch
12. Dowel pin
13. Ball
14. O- -ring
15 ft- -lb
(20 N- -m)
10
5 ft- -lb
(6.7 N- -m)
9
25 ft- -lb
(34 N- -m)
8
7
20 ft- -lb
(27 N- -m)
6
18
5
3
19
20
20 ft- -lb
(27 N- -m)
21
19
17
Figure 46.1
NOTE: The hydraulic manifold shown in Figure 46.1
uses several zero leak plugs. These plugs have a ta-
pered sealing surface on the plug head that is designed
to resist vibration induced plug loosening. The zero leak
plugs also have an O--ring as a secondary seal. If zero
leak plug removal is necessary, lightly rap the plug head
using a punch and hammer before using an allen
wrench to remove the plug: the impact will allow plug re-
moval with less chance of damage to the socket head of
the plug.
63.1 Rev. A
Page 4 - -
1
11
40 ft- -lb
(54 N- -m)
12
2
13
14
3
4
3
20 ft- -lb
(27 N- -m)
UP
FRONT
15. #8 zero leak plug with O- -ring
16. Spring pin
17. Retaining ring
18. Check valve
19. Back- -up ring
20. Spool
21. O- -ring
Reelmaster 2000--D
20 ft- -lb
(27 N- -m)