Toro Reelmaster 2000-D Service Manual page 123

5. Unsnap and remove connecting link assembly (28).
Remove valve lever (5) from the control valve (1).
6. Disconnect tube (21) from hydraulic fitting (7). Dis-
o
connect tube (18) from 90
7. Remove hydraulic fittings (7, 8, 19, and 22) and O–
rings from the control valve (1).
Control Valve Installation (Fig. 55)
1. Install hydraulic fittings (7, 8, 19, and 22) and new o–
rings to the control valve (1).
2. Install tube (21) to hydraulic fitting (7). Connect tube
o
(18) to 90 hydraulic fitting (8).
3. Install valve lever (5) to the control valve (1) by snap-
ping the connecting link assembly (28) to the valve lever
and control valve.
4. Position control valve (1) to machine and slide valve
lever onto support bracket pin.
5. Slide cap screw (4) with flat washer into control valve
(1). Secure control valve with lock nuts (2) and valve le-
ver with lock nut (13).
6. Connect hose connections (3, 9, and 11) to hydraulic
fittings (7 and 19) and tube connection (23) to fitting (22).
Tighten connections.
Lift Relief Valve Removal (Fig. 55)
NOTE: This procedure may be used if only the lift relief
valve needs removal from the unit.
Reelmaster 2000–D
hydraulic fitting (8).
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1. Disconnect hose connection (9) from hydraulic tee
fitting (7). Allow hose to drain hydraulic oil into a suitable
container.
2. Disconnect tube (21) from hydraulic tee fitting (7). Al-
low fitting to drain into a suitable container.
3. Remove lift relief valve body (27) and hydraulic tee
fitting (7) from tube (18).
4. Remove hydraulic tee fitting (7), tube (21), and both
O–rings from the lift relief valve body (27).
Lift Relief Valve Installation (Fig. 55)
NOTE: This procedure may be used if only the lift relief
valve has been removed from the unit.
1. Install hydraulic tee fitting (7) with new O–ring to the
lift relief valve body (27).
2. Install tube (21) with new O–ring to the lift relief valve
body (27).
3. Set lift relief valve body (27) with attached fitting and
tube into the unit.
4. Connect tube (21) to hydraulic tee fitting (7).
5. Connect tube (18) to hydraulic tee fitting (7).
6. Connect hose connection (9) to hydraulic tee fitting
(7).
7. Follow Hydraulic System Start–up procedures.
Hydraulic System