Removing The Fuel Tank; Removing The Fuel Pump; Checking The Fuel Pump Body; Installing The Fuel Pump - Yamaha XJR1300 2007 Service Manual

EAS26630

REMOVING THE FUEL TANK

1. Extract the fuel in the fuel tank through the
fuel tank cap with a pump.
2. Remove:
Fuel return hose
G
Fuel hose
G
ECA14700
CAUTION:
Although the fuel has been removed from
the fuel tank be careful when removing the
fuel hoses, since there may be fuel remain-
ing in it.
NOTE:
Slide the fuel hose connector cover "1" in the
G
direction of the arrow mark, and press the but-
tons "2" on both sides of the connector to re-
move the fuel hose.
Disconnecting the hose is done by hand.
G
There is no need to use tools.
Before removing the hoses, place a few rags in
G
the area under where it will be removed.
1
3. Remove:
Fuel tank
G
NOTE:
Do not set the fuel tank down so that the instal-
lation surface of the fuel pump is directly under
the tank. Be sure to lean the fuel tank in an up-
right position.
EAS26640

REMOVING THE FUEL PUMP

1. Remove:
Fuel pump
G
ECA5UXB010
CAUTION:
Do not drop the fuel pump or subject it to a
strong shock.
EAS26670

CHECKING THE FUEL PUMP BODY

1. Check:
Fuel pump body
G
2
Contaminants → Clean the fuel pump pas-
sage.
Rust/scratches/wear→Replace
pump assembly.
EAS26710

INSTALLING THE FUEL PUMP

1. Install:
Fuel pump
G
Fuel hose holders
G
Fuel pump bolts
4 Nm (0.4 m•kg, 2.9 ft•lb)
NOTE:
When assembling the fuel pump, take care not
G
to damage the assembly surface with the fuel
tank.
Always use a new fuel pump gasket.
G
Face the fuel pump in the direction shown in
G
the illustration for assembly.
Align the fuel pump projection "a" with the
G
notch "b" in the stopper ring before assem-
bling.
Tighten the fuel pump bolts using the proce-
G
dure shown in the illustration.
6
4
1
b
3
FWD
EAS5UXB008

INSTALLING THE FUEL TANK

1. Install:
Fuel hose
G
Fuel return hose
G
ECA14740
CAUTION:
When installing the fuel hose, make sure that
it is securely connected, and that the fuel
hose holders are in the correct position, oth-
erwise the fuel hose will not be properly in-
stalled.
NOTE:
Insert the fuel hose on the fuel pipe until you
G
hear a definite "click ".
Slide the fuel hose connector cover "1" at the
G
6-2
FUEL TANK
the
2
5
a
fuel