Checking The Clutch Plates; Checking The Clutch Spring Plate; Checking The Clutch Housing - Yamaha XJR1300 2007 Service Manual

A. Friction plate 1 (narrow)
B. Friction plate 2
C. Friction plate 3
EAS25110

CHECKING THE CLUTCH PLATES

The following procedure applies to inspection of
clutch plates.
1. Check:
Clutch plate
G
Damage → Replace the clutch plate as a set.
2. Measure:
Clutch plate warpage
G
(with a plate surface and thickness gauge "1")
Out of specification → Replace the clutch
plate as a set.
Warpage limit
0.10 mm (0.0039 in)
EAS25130

CHECKING THE CLUTCH SPRING PLATE

1. Check:
Clutch spring
G
1
Damage → Replace.
2. Check:
Clutch spring seat
G
Damage → Replace.
3. Measure:
Clutch spring free height
G
Out of specification → Replace the clutch
spring plate.
Clutch spring height
6.78 mm (0.27 in)
Limit
6.40 mm (0.25 in)
EAS25150

CHECKING THE CLUTCH HOUSING

1. Check:
Clutch housing dogs
G
Damage/pitting/wear → Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
2. Check:
Bearing
G
Damage/wear → Replace the bearing and
clutch housing.
5-45
CLUTCH