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EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS17707
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is
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performed instead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
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Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
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data and technical skills.
NO.
ITEM
1 * Fuel line
2
Spark plugs
3 * Valves
4
Air filter element
5 * Clutch
6 * Front brake
7 * Rear brake
8 * Brake hoses
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
CHECK OR MAINTENANCE JOB
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Check fuel hoses for cracks or
damage.
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Check condition.
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Clean and regap.
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Replace.
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Check valve clearance.
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Adjust.
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Replace.
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Check operation, fluid level and
vehicle for fluid leakage.
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Check operation, fluid level and
vehicle for fluid leakage.
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Replace brake pads.
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Check operation, fluid level and
vehicle for fluid leakage.
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Replace brake pads.
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Check for cracks or damage.
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Replace.
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Check runout and for damage.
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Check tread depth and for
damage.
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Replace if necessary.
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Check air pressure.
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Correct if necessary.
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Check bearing for looseness or
damage.
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Check operation and for exces-
sive play.
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Lubricate with lith-
ium-soap-based grease.
PERIODIC MAINTENANCE
ODOMETER READING (× 1000 km)
1
10
√
√
√
√
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Whenever worn to the limit
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√
Whenever worn to the limit
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√
√
√
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3-1
20
30
40
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√
√
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Every 20000 km
√
√
√
√
√
√
√
√
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√
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Every 4 years
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Every 50000 km
ANNUA
L
CHECK
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