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ALLIANCE HWF561*E1102 Service

Commercial front control washers
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Commercial
Front Control
Washers
Refer to Page 6 for Model Numbers
FLW1510C
Part No. 800168R4
www.comlaundry.com
January 2010

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Summary of Contents for ALLIANCE HWF561*E1102

  • Page 1 Commercial Front Control Washers Refer to Page 6 for Model Numbers FLW1510C Part No. 800168R4 www.comlaundry.com January 2010...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 4 63. Cabinet Leveling Legs ........119 64. Loading Door..........120 65. Motor Belt Tension........121 66. Door Catch.............122 67. Cleaning Non-Electronic Coin Drop .....123 68. Cleaning Electronic Coin Drop .....125 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 5: Section 1 -Safety Information

    • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death. W006R2 (continued) 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 6: Locating An Authorized Servicer

    Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.

  • Page 7: Section 2 -Introduction

    When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. NAMEPLATE LOCATION H129P 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 8: Model Identification

    SWFB61*H SWFB61*J SWFC61*H SWFC61*J SWFD61*H SWFF61*J SWFH61*J SWFJ61*J SWFT61*H SWFX61*H SWFY61*H SWFZ61*H * Add Letter To Designate Color. L – Almond W – White Q – Bisque © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 9: How Your Washer Works

    (Located inside (Located inside control cabinet) control cabinet) COIN DROP ELECTRONIC CONTROL (Mounted to backside of control panel) MIXING VALVE INNER BASKET OUTER FLW1651S ELECTRIC DRAIN MOTOR PUMP 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 10 (refer to table). If this switch opens during a spin step the motor control immediately stops and restarts the spin step. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 11: Section 3 -Troubleshooting

    Refer to Figure 1 for path that coin follows when working properly. Additional coins following path to sensor Coin in Coin Slot Coin Drop Sensor DRY2B Figure 1 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 12 Do coins Replace fall freely coin drop. through drop? Replace coin drop sensor. SWD1714S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 13 MIX2B Left Tab Right Side of Tension Spring Figure 5 Coin Drop MIX6B Cover (4) Use screwdriver to move spring approximately 3 mm to left. Figure 3 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 14 209/00598/02. connection is working properly. (11) Place clip, installed on spring, in slot on coin drop. Refer to Figure 8. MIX8B Slot Figure 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 15: No Spin Condition - Models Through Serial No

    The knocking sound is made when the flat spot hits the pulley. The knocking may occur during a pulse spin and fade after reaching a higher RPM. To correct this condition, replace the washer belt. Refer to Paragraph 51. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 16 W003 Out-Of-Balance Switch Ballast Weight Plastic Wire Retainer Wire Harness (8 inch slack) 1-1/2 Inches Left Front Shock Washer Base Tape H006BE3A Figure 10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 17: No Motor Rotation, Or Drive Failure Code "E:df" On Electronic Display Units

    Recheck resistance between motor terminals 4 and 5 to verify the brush position has been corrected. f. Reinstall motor in washer. g. Run washer through cycle to verify proper operation. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 18 Refer to Figure 2 . FLW971S Figure 11 Brush BRAIDED WIRE – Should Holder “loop” up and away from bottom of brush holder. Brush Spring FLW970S Figure 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 19 – Has visible amount of Holder brush material remaining. Brush Spring Brush FLW1648S FLW1648S Figure 13 d. Replace worn brushes with 738P3 Motor Brush Kit. Follow instructions provided in kit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 20 If there is a visible amount of brush left, use a screwdriver or similar device to push brush back and forth to loosen and remove dust. Refer to Figure 13. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 21: Edc Models

    Damaged terminals in the harness connector will appear burnt or show signs of heat discoloration on the connector block. Replace the control wire harness with the control to avoid repeated damage. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 22: Cannot Perform Infrared Communication

    "E:OF" Check the following: - (IR) disabled by manual program. - Is (IR) on control covered or blocked? - If needed, change electronic control board. H130S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 23: Coins Ignored When Entered

    Reconnect and test again. Retest again, if not successful the following is the problem: - Replace coin drop. If problem still exists: - Replace electronic control. H131SE3B 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 24: Electronic Control Has No Visible Display - Washer

    Is there voltage at check for a broken, loose or terminal "FS-1" to "FS-2" incorrect wiring from on EDC electrical outlet to Control? electronic control. Replace EDC control. H132SE3A © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 25 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H186SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 26: Washer Will Not Start (Door And Door Lock Switch) - No Door Lock Only

    Is there voltage at Replace input blk wire Secondary Door coming into Switch Assembly. secondary door switch? Replace EDC control board. Correct wiring between L1 and secondary door switch. H134SE3A © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 27 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V DETERGENT\BLEACH Low Voltage Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H187SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 28: Washer Will Not Start (Edc Control Analysis)

    Door is locked (1) "AC" Is there voltage at Refer to "Washer will "H3-5" to "FS-2" on not fill". EDC control board? Change EDC control board. H136SE3A © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 29 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H188SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 30: Washer Will Not Fill

    "FS-2" on motor control? (3) "AC" Is there voltage at input side of Change mixing pressure switch to valve. "H1-3" and/or "H1-9" on motor control? Change motor control. H138SE3C © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 31 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H189SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 32: Washer Overflows

    Correct wiring between mixing valve to pressure switch and "FS-2" on motor mixing valve. control? Disconnect power to washer. Washer still fills. Change inoperative mixing valve. H140SE3B © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 33 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H190SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 34: Washer Will Not Pump

    Check for a kink or blockage in drain hose. Still will not pump. Check for blockage in pump's button trap. Still will not pump. Change inoperative pump. H142SE3B © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 35 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H191SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 36: E:sp" Error Analysis

    20 volts "DC" Change wire harness(s) between EDC and motor control boards. "E:SP" still continues Change either motor or EDC control. H144SE3A © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 37 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V DETERGENT\BLEACH Low Voltage Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H192SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 38: Door Locked, Motor Does Not Run (E:df On Display)

    Does Replace motor the machine control board. run now? Is there Replace continuity? motor. Replace motor control board. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 39 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V DETERGENT\BLEACH Low Voltage Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H192SE3B 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 40: Start Up Sequence

    Communications begin between EDC and motor control boards through the SPI lines to the optoisolators on EDC control. h. The mixing valve is energized and washer begins to fill. i. The main drive motor is powered to start inner basket rotating. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 41 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H193SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 42: Shut Down Sequence

    The door lock switch is opened after a one-minute delay. The display will show “:00”. c. The door switches will open when loading door opens. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 43 TAN/WHT FUS1 SOFTENER 7 AMP YEL/BLK 250 V Low Voltage DETERGENT\BLEACH Control Logic Circuit MOTOR CONTROL ASSEMBLY 230 VDC MOTOR FIELD ROTOR TACH EDCSERV.SCH DVN 6/24/98 H194SE3A 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 44 Section 3 Troubleshooting (EDC Models) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 45: Mdc Models

    If the door locks or unlocks while E:dL is displayed it will clear the error condition. Also, if the door is opened after failing to lock it will clear the display. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 46: Coins Ignored When Entered

    Replace the Properly reseat Properly reseat coin drop. connection and connection and Replace electronic conduct diagnostic conduct diagnostic control. test again. test again. FLW297S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 47 Section 3 Troubleshooting (MDC Models) 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 48: No Visible Display On Control

    "H1-3" control the transformer? transformer. transformer? board? Make sure "H1" Correct wiring connector is between Replace seated properly. transformer and transformer. Replace control. control board. FLW298S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 49 Section 3 Troubleshooting (MDC Models) NO VISIBLE DISPLAY ON CONTROL 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 50: Washer Will Not Start - No Door Lock

    Is there voltage Replace the at the input blk wire coming secondary door into the secondary switch assembly. door switch? Correct wiring to the secondary door switch. FLW300S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 51 Section 3 Troubleshooting (MDC Models) WASHER WILL NOT START – NO DOOR LOCK 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 52: Washer Will Not Start. Control Analysis

    Washer Will Not Start. Control Analysis. Is there 120 Volt Refer to the AC across "H6-6" to "H6-5" on Washer Will Not Fill the control board? section. Replace the control board. FLW302S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 53 Section 3 Troubleshooting (MDC Models) WASHER WILL NOT START – CONTROL ANALYSIS 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 54: Washer Will Not Fill

    AC from the input side of Change the motor the mixing valve to "H1-9" or "H1-3" control board. of the motor control board? Change the mixing valve. FLW304S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 55 Section 3 Troubleshooting (MDC Models) WASHER WILL NOT FILL 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 56: Washer Overflows

    Is there voltage improper wiring across the coil of and replace either the hot or cold inoperative water solenoid? pressure switch if necessary. Replace inoperative water valve. FLW306S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 57 Section 3 Troubleshooting (MDC Models) WASHER OVERFLOWS 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 58: Pump Does Not Operate

    Replace if the motor? necessary. Is there voltage Correct wiring across terminals between control "H6-2" and "H6-5?" and pump. Replace control assembly. FLW308S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 59 Section 3 Troubleshooting (MDC Models) PUMP DOES NOT OPERATE 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 60: Door Locked, Motor Does Not Run (E:df On Display)

    Does Replace motor the machine control board. run now? Is there Replace continuity? motor. Replace motor control board. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 61 Section 3 Troubleshooting (MDC Models) DOOR LOCKED, MOTOR DOES NOT RUN (E:DF ON DISPLAY) 801182 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 62 Section 3 Troubleshooting (MDC Models) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 63: Netmaster Models

    • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. W003 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 64: Microwand Does Not Communicate With Control

    "E:OF" out properly. or "-C-"? E:OF Turn IR communication on Has IR communication (refer to been turned off? programming manual). Change electronic control and repeat procedure. FLW296S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 65: Coins Ignored When Entered

    Replace the Properly reseat Properly reseat coin drop. connection and connection and Replace electronic conduct diagnostic conduct diagnostic control. test again. test again. FLW297S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 66: No Visible Display On Control

    "H1-3" control the transformer? transformer. transformer? board? Make sure "H1" Correct wiring connector is between Replace seated properly. transformer and transformer. Replace control. control board. FLW298S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 67 COLD OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD ROTOR TACH MOTOR ASSY FLW299S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 68: Washer Will Not Start - No Door Lock

    Is there voltage Replace the at the input blk wire coming secondary door into the secondary switch assembly. door switch? Correct wiring to the secondary door switch. FLW300S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 69 MOTOR DC OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD ROTOR TACH MOTOR ASSY FLW301S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 70: Washer Will Not Start. Control Analysis

    Washer Will Not Start. Control Analysis. Is there 120 Volt Refer to the AC across "H6-6" to "H6-5" on Washer Will Not Fill the control board? section. Replace the control board. FLW302S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 71 Section 3 Troubleshooting (NetMaster Models) WASHER WILL NOT START – CONTROL ANALYSIS 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 72: Washer Will Not Fill

    AC from the input side of Change the motor the mixing valve to "H1-9" or "H1-3" control board. of the motor control board? Change the mixing valve. FLW304S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 73 MOTOR DC OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD TACH ROTOR MOTOR ASSY FLW305S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 74: Washer Overflows

    Is there voltage improper wiring across the coil of and replace either the hot or cold inoperative water solenoid? pressure switch if necessary. Replace inoperative water valve. FLW306S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 75 COLD OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD TACH ROTOR MOTOR ASSY FLW307S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 76: Pump Does Not Operate

    Replace if the motor? necessary. Is there voltage Correct wiring across terminals between control "H6-2" and "H6-5?" and pump. Replace control assembly. FLW308S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 77 MOTOR DC OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD TACH ROTOR MOTOR ASSY FLW309S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 78: Door Locked, Motor Does Not Run (E:df On Display)

    Does Replace motor the machine control board. run now? Is there Replace continuity? motor. Replace motor control board. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 79 MOTOR DC OPTOISOLATORS POWER SUPPLY FUS1 TAN/WHT 7 AMP SOFTENER 250 VOLT YEL/BLK LOW VOLTAGE DETERGENT/BLEACH CONTROL LOGIC CIRCUIT MOTOR CONTROL ASSEMBLY FIELD TACH ROTOR MOTOR ASSY FLW309S 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 80 Section 3 Troubleshooting (NetMaster Models) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 81: Section 4 -Grounding

    Neutral reading is measured other Side than that illustrated, the 115±12 V.A.C. V.A.C. qualified electrician should correct the problem. 115±12 Round V.A.C. Grounding Prong W011GE3A Figure 15 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 82: Machine Ground Connections

    Grounding Hardware to Control Cabinet Wrapper Ground to Motor Ground to Electric Drain Pump Ground to Motor Bracket Ground to Outer Tub Ground to Outer Tub Front © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 83 Section 4 Grounding FLW1162G Figure 16 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 84 Section 4 Grounding © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 85: Section 5 -Service Procedures

    STEP 2 Remove control panel Unlock control panel. Move top of control panel away from control cabinet and lift up. out of control cabinet. H099SE3A Figure 17 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 86: Indicator Light

    Squeeze locking tabs together and pull light out rear of control panel. Refer to Figure 18. LOCK ASSEMBLY ELECTRONIC CONTROL SCREW INDICATOR LIGHT CONTROL PANEL CONTROL PANEL OVERLAY FLW1652S ASSEMBLY Figure 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 87: Electronic Control

    Place the old control in the anti-static wrapping (3) Remove control panel away from control that the new control was supplied in. cabinet as far as wires permit. Refer to Figure 17, Step 3. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 88: Cabinet Top

    IMPORTANT: It is important to use care when handling the control. (5) Reinstall control panel in control cabinet and lock control panel. SCREWS WITH LOCKWASHER FLW1653S Figure 19 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 89 Section 5 Service Procedures CABINET CARRIAGE BOLT CARRIAGE BOLT SCREW SPEED SECURITY TOP PANEL CONTROL CABINET H044PE3A SCREW Figure 20 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 90: Coin Drop

    Carefully remove drop out through top of inch, fits over end of the 310P4 Extension Tool. A control cabinet. 1/4 inch ratchet fits in the other end. Refer to Figure 22. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 91 1/4 Inch Ratchet Extension 3/8 Inch Tool Square Drive 7/16 Inch Socket Locknut Coin Drop Disconnect Guide Block Wires Control Cabinet Front Coin Drawer Housing H111SE3A Figure 22 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 92: Card Reader

    Refer to Figure 19. and lock control panel. (5) If area or space permits, lift cabinet top to a vertical position by hinging it on the rear hinges. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 93 WITH 39685 CARD READER H048P H048P CARD READER ATTACHING CARD READER CONTROL CABINET FRONT CONTROL CABINET WRAPPER MODELS EQUIPPED WITH 510068 CARD READER FLW1025S FLW1025S Figure 23 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 94: Motor Control Board

    Press in on locking tabs and unplug harness PRESSURE SWITCH disconnect blocks and all wires from motor control board. H108SE1A Figure 24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 95: Pressure Switch

    Refer to Figure 25. j. Carefully pull control cabinet front straight out and away from control cabinet wrapper. Refer to Figure 25. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 96 TOP PANEL SCREW CONTROL SHIELD CARRIAGE BOLT COIN DROP CONTROL CABINET FRONT CONTROL OVERLAY CABINET WRAPPER SCREW SCREW SCREW INSTRUCTION LABEL SCREW PANEL LOCATOR FLW1655S Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 97: Control Cabinet Wrapper

    Remove screws holding control cabinet wrapper to top flange of side panels. Refer to Figure 25. l. Carefully lift control cabinet assembly off washer and set out of the way. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 98: Electric Drain Pump

    NOTE: Refer to wring diagram when rewiring drain pump. e. Remove 3 mounting screws holding pump to base and remove pump out through front of washer. Refer to Figure 27. H210S31A Figure 27 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 99: Belt

    Run belt off cylinder pulley while slowly turning pulley. Refer to Figure 28. g. Remove belt from motor shaft. MOTOR NOTE: When installing belt, adjust belt tension per Paragraph 65. H113SE1B Figure 28 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 100: Mixing Valve

    Remove screws holding valve to mixing valve support cabinet top with a small chain or something plate. Refer to Figure 29. similar. Refer to Figure 21. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 101 CLAMP INLET HOSE BACKFLOW PREVENTER CONTROL CABINET WRAPPER SCREWS CONTROL SHIELD MIXING VALVE MIXING VALVE PLATE REAR PANEL MOUNTING CLIP H042PE3A WIRE HARNESS DISCONNECT BLOCKS Figure 29 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 102: Front Panel

    Refer to Figure 31. Door Door Dispenser Switch Switch Drawer Wires Door Latch Door Switch Latch Switch Attaching Screws Front Panel Wire Attaching Screws H204SE3A Harness Figure 31 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 103 NOTE: To avoid damage to door seal, DO NOT use pliers or sharp objects to grasp the door seal lip. If lip is damaged, seal will leak. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 104 Section 5 Service Procedures STEP 1: Pull seal up. STEP 2: Pull seal out. STEP 3: Pull seal down. STEP 4: Pull seal out and remove. FLW1190B Figure 33 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 105: Loading Door

    MODELS WITH THE LETTER “E” IN THE MODELS WITH THE LETTER “H” OR “J” IN THE EIGHTH CHARACTER OF THE MODEL NUMBER EIGHTH CHARACTER OF THE MODEL NUMBER Figure 34 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 106: Door Seal And Hose Assembly

    Spring is located in NOTE: To avoid damage to spring, use screwdriver the 6 o’clock position. on wire clamp ring to the right or left of spring. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 107 If lip is damaged, seal will leak. c. Grasp loading door seal lip. Refer to Figure 33, Step 1. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 108: Door Latch Switch

    DOOR DOOR DISPENSER SWITCH SWITCH DRAWER WIRES DOOR LATCH DOOR SWITCH LATCH SWITCH ATTACHING SCREWS WIRE H204SE3B HARNESS Figure 36 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 109: Motor

    Refer to Figure 37. screws. k. Cut the wire tie holding small harness v. Reinstall control panel and lock. connector to motor, then disconnect both motor harness connectors from motor. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 110: Outer Tub Front Panel

    Remove 2 screws holding front of cabinet top to similar. Refer to Figure 21. top front edge of control cabinet front. Refer to Figure 19. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 111 Tighten the clamp ring screw and permit. nut until a spacing of one inch is achieved at the clamp ring opening or until tight. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 112: Inner Basket Pulley

    240 minimum to 260 maximum inch pounds (27.5 to 29.7 Nm). j. After installing belt, adjust belt tension per Paragraph 65. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 113 LOCKWASHER OUTER BOLTS FLAT WASHER INNER BASKET PULLEY INNER BOLTS MOUNTING PLATE PRESSURE HOSE CLIP BEARING HOUSING ASSEMBLY PRESSURE HOSE FRONT CONTROL WASHER H240SE3A ILLUSTRATED Figure 39 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 114: Inner Basket Assembly

    Loosen clamp and remove door seal off front of Part No. 318P4. Refer to Figure 30. outer tub. Refer to Figure 35. w. Disconnect ground wire from outer tub front panel. Refer to Figure 38. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 115 Installing 800749P Trunnion Kit or 800198P until concentricity is within .05 inch. Inner Basket Kit – a. Remove nuts, washers and tension rods holding trunnion to inner basket. Refer to Figure 40. 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 116 Install inner basket assembly by pushing all the way into outer tub. d. Install pulley, flat washer, lockwasher and left hand cap screw. Refer to Figure 30. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 117 Assembly Apply Anti-Seize Outer Compound to These areas FLW1707S Inner Basket Figure 43 Left Hand Pulley Bolt Thread Tightening Screw Fixture Pulley Flat Washer FLW25K Figure 44 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 118: Bearing Housing

    Remove dispenser drawer using special tool, v. Loosen large clamp and remove door seal off Part No. 318P4. Refer to Figure 30. front of outer tub. Refer to Figure 35. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 119 Refer to Figure 39. e. Unscrew left hand thread screw half way. Bearing Housing Installation – 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 120 NOTE: Torque new left hand thread screw to 240 minimum to 260 maximum inch pounds (27.5 to 29.7 Nm). 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 121: Section 6 -Adjustments

    Refer to MODELS WITH THE LETTER “H” OR “J” IN THE Figure 45. EIGHTH CHARACTER OF THE MODEL NUMBER Figure 45 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 122: Loading Door

    MODELS WITH THE LETTER “E” IN THE MODELS WITH THE LETTER “H” OR “J” IN THE EIGHTH CHARACTER OF THE MODEL NUMBER EIGHTH CHARACTER OF THE MODEL NUMBER Figure 46 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 123: Motor Belt Tension

    INNER BASKET PULLEY PIVOT BOLT ADJUSTING BOLT BELT 1/4 INCH METAL MOTOR MOTOR PULLEY MOUNTING BRACKET WIRE PIVOT HARNESS BOLT ADJUSTING FLW1119S BOLT GROUND WIRES Figure 47 800168 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 124: Door Catch

    Reinstall door bezel. Funnel Door Catch 685429 Door Lock Alignment of These Two Edges 685430 Catch H250SE3A SHOWN CLOSED Figure 48 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 125: Cleaning Non-Electronic Coin Drop

    Figure 49. Save pin for reinstallation when cleaning is complete. f. Move metal clip closer to sensor so that it comes off frame. Refer to Figure 49. DRY5B Figure 51 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 126 NOTE: If coin drop does not operate properly after above steps have been completed, corrosion of metal or vandalized components within coin drop may be preventing the coin drop from functioning correctly. Replace coin drop. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

  • Page 127: Cleaning Electronic Coin Drop

    Refer to Figure 56. Catch DRY2088N Figure 54 DRY2090N Figure 56 f. Clean residue from coin rail with an alcohol moistened cloth. Refer to Figure 57. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...
  • Page 128 Refer to Figure 58. Light Sensors DRY2092N DRY2092N Figure 58 h. Close cover for coin drop. i. Move spring back over cover catch. j. Reinstall coin drop into machine. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 800168...

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