Chrysler Vehicle User Manual page 211

5 - 2 BRAKES - BASE
STANDARD PROCEDURE - MASTER
CYLINDER BLEEDING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 25
PEDAL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 25
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 26
POWER BRAKE BOOSTER
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 26
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 28
COMBINATION VALVE
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 28
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DIAGNOSIS AND TESTING - COMBINATION
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 29
ROTORS
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - DISC BRAKE
ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DIAGNOSIS AND TESTING - BRAKE DRUM
IN HAT ROTOR . . . . . . . . . . . . . . . . . . . . . . . 30
STANDARD PROCEDURE
STANDARD PROCEDURE - DISC ROTOR
MACHINING . . . . . . . . . . . . . . . . . . . . . . . . . . 31
STANDARD PROCEDURE - BRAKE DRUM
IN HAT ROTOR MACHINING . . . . . . . . . . . . . 31
REMOVAL
REMOVAL - FRONT . . . . . . . . . . . . . . . . . . . . 31
REMOVAL - REAR
INSTALLATION
INSTALLATION - FRONT
BRAKES - BASE
DESCRIPTION
DESCRIPTION - BRAKE SYSTEM
Power assist front disc and rear drum brakes are
standard equipment. Disc brake components consist
of single piston calipers and ventilated rotors. Rear
drum brakes are dual shoe units with cast brake
drums.
The parking brake mechanism is lever and cable
operated. The cables are attached to levers on the
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INSTALLATION - REAR
WHEEL CYLINDERS
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 32
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 33
SUPPORT PLATE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 33
PARKING BRAKE
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 34
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DIAGNOSIS AND TESTING - PARKING
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SHOES
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 35
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CLEANING - REAR DRUM IN HAT BRAKE
INSPECTION - REAR DRUM IN HAT BRAKE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 36
ADJUSTMENTS
ADJUSTMENT - REAR DRUM IN HAT PARK
BRAKE (ROTOR REMOVED) . . . . . . . . . . . . . 37
ADJUSTMENT - WITH ADJUSTING TOOL
CABLES
REMOVAL
REMOVAL - DRUM BRAKES
REMOVAL - DISC BRAKES
INSTALLATION
INSTALLATION - DRUM BRAKES
INSTALLATION - DISC BRAKES
rear drum brake secondary shoes. The parking
brakes are operated by a hand lever.
A dual diaphragm vacuum power brake booster is
used for all applications. All models have an alumi-
num master cylinder with plastic reservoir.
All models are equipped with a combination valve.
The valve contains a pressure differential valve and
switch and a fixed rate rear proportioning valve.
Factory brake lining on all models consists of an
organic base material combined with metallic parti-
cles. The original equipment linings do not contain
asbestos.
TJ
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