Chrysler Vehicle User Manual page 198

TJ
DIFFERENTIAL - LOCKER (Continued)
(7) Install ring gear side bearing cap with refer-
ence marks aligned (Fig. 60).
Fig. 60 BEARING CAP REFERENCE MARKS
1 - REFERENCE MARKS
2 - REFERENCE MARKS
(8) Loosely install differential bearing cap bolts.
(9) Remove axle housing spreader.
(10) Tighten the bearing cap bolts to 108 N·m (80
ft. lbs.).
(11) With a 1/4 inch drill bit check the clearance
between the locker actuator and actuator pressure
plate at the top and the bottom.
CAUTION: If clearance is not correct, locker indica-
tor switch plunger may be on top of the actuator or
actuator mounting tabs may be bent.
(12) Install pressure hose on the actuator assem-
bly.
(13) Install the axle shafts.
(14) Apply a 6.35mm (1/4 in.) bead of red Mopar
Silicone Rubber Sealant or equivalent to the housing
cover (Fig. 61).
CAUTION: If housing cover is not installed within 3
to 5 minutes, the cover must be cleaned and new
RTV applied or adhesion quality will be compro-
mised.
(15) Install the cover and any identification tag.
Tighten the cover bolts in a criss-cross pattern to 41
N·m (30 ft. lbs.).
(16) Install drain plug.
(17) Refill the differential with Mopar Gear Lubri-
cant or equivalent to bottom of the fill plug hole.
(18) Install the fill hole plug.
REAR AXLE - 216RBI
Fig. 61 DIFFERENTIAL COVER
1 - SEALANT SURFACE
2 - SEALANT
3 - SEALANT THICKNESS
DIFFERENTIAL - LOCKER
PUMP
REMOVAL
(1) Disconnect locker pumps and axle harness con-
nectors (Fig. 62).
Fig. 62 LOCKER PUMP CONNECTORS
1 - REAR PUMP CONNECTOR
2 - FRONT PUMP CONNECTOR
3 - AXLE HARNESS
(2) Remove pressure hoses from the front and rear
pumps.
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