Chrysler Vehicle User Manual page 161

3 - 102 REAR AXLE - 194RBI
DIFFERENTIAL - TRAC-LOK (Continued)
(9) With a feeler gauge remove thrust washers
from behind the pinion gears (Fig. 50).
Fig. 50 PINION GEAR THRUST WASHER
1 - THRUST WASHER
2 - FEELER GAUGE
(10) Insert Turning Bar C-6960-2 into the pinion
mate shaft hole in the case (Fig. 51).
Fig. 51 PINION GEARS
1 - PINION GEARS
2 - TURNING BAR
(11) Loosen the Forcing Screw in small increments
until the clutch pack tension is relieved and the dif-
ferential case can be turned using Turning Bar.
(12) Rotate differential case until the pinion gears
can be removed.
(13) Remove pinion gears from differential case.
(14) Remove Forcing
Threaded Adapter.
(15) Remove top side gear, clutch pack retainer
and clutch pack. Keep plates in order during removal
(Fig. 52).
Fig. 52 SIDE GEARS AND CLUTCH DISCS
1 - DIFFERENTIAL CASE
2 - RETAINER
3 - SIDE GEAR AND CLUTCH DISC PACK
(16) Remove differential case from the Holding
Fixture. Remove side gear, clutch pack retainer and
clutch pack. Keep plates in order during removal.
ASSEMBLY
NOTE: New Plates and discs with fiber coating (no
grooves or lines) must be presoaked in Friction
Modifier before assembly. Soak plates and discs for
a minimum of 20 minutes.
(1) Lubricate components with gear lubricant.
(2) Assemble clutch discs into packs and secure
disc packs with retaining clips (Fig. 53).
NOTE: Dished plate is position with the convex side
against the side gear.
(3) Position assembled clutch disc packs on the
side gear hubs.
(4) Install clutch pack and side gear in the ring
gear side of the differential case (Fig. 54).Verify
clutch pack retaining clips are in position and
seated in the case pockets.
(5) Position the differential case on the Holding
Fixture 6965.
Screw, Step Plate
TJ
and