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marposs IWAVE2 Instruction Manual
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marposs IWAVE2 Instruction Manual

Wireless measurement handle with tft screen
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Wireless measurement handle with TFT screen
Instruction manual
Manual code:
D0110009G7

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Summary of Contents for marposs IWAVE2

  • Page 1 Wireless measurement handle with TFT screen Instruction manual Manual code: D0110009G7...
  • Page 2 The information and descriptions contained in this manual are provided in good faith and MARPOSS declares that they are accurate at the date of publication. MARPOSS is not obliged to update the contents or to inform its customers of changes to the product.
  • Page 3 INFORMATION FOR USERS Concerning the terms of the National Legislation enforcing the Directive 2012/19/EU on waste electrical and electronic equipment (WEEE). The wheelie bin symbol with a cross through it on the equipment or its packaging indicates that the product must be disposed of separately from other waste materials at the end of its working life.
  • Page 4 Country regarding treatment of obsolete batteries. For information regarding the type of used batteries and any replacement methods without danger for the user, refer to the equipment instruction manual. ABOUT POSSIBLE USE IN MARPOSS PRODUCTS OF MATERIALS COMING FROM CONFLICT AREAS, REFER TO: http://www.marposs.com/compliance_detail.php/eng/conflict_minerals For information related to the approvals and declaration of conformity of I-Wave2 and Wave2, please refer to the manual "Type approval specifications of the I-...
  • Page 5 Index GENERAL INFORMATION ................7 Using and conserving the manual ............... 7 1.1.1 Key to symbols ..................7 1.1.2 Conservation of the manual ..............8 1.1.3 Copyright..................... 8 General safety information ................9 INTRODUCTION ....................11 General description ................... 11 System components .................
  • Page 6 Switching off the I-Wave2/Wave2 handle ..........58 Reboot of the I-Wave2/Wave2 handle ............58 INSTALLATION OF PLUG HEAD ..............59 System with Direct Lock connection ............59 6.1.1 Combinations without depth extensions ..........59 6.1.2 Combinations with depth extensions ..........60 6.1.3 Plug head replacement procedure ............
  • Page 7 Any other type of use must be considered arbitrary by the user with consequent loss of responsibility by Marposs S.p.A. following possible risk situations arising for a use not described in the documentation. 1.1.1 Key to symbols In the drafting of the manual some typographic methods were adopted .
  • Page 8 MARPOSS. MARPOSS S.p.A. Via Saliceto, 13 - 40010 Bentivoglio (Bo) Italy. All names and logos, both for products and the company, are protected by Copyright. ®...
  • Page 9 Before initializing and using the device, make sure that a plug head is connected securely to the I-Wave2/Wave2 handle. Without a plug head connected to the handle, Marposs cannot guarantee that the set up and measurement operations will be executed correctly.
  • Page 10 This page has been intentionally left blank - Instruction Manual...
  • Page 11 Equipped with a fast-charging Li-lon battery with wireless power technology;  Quick charge base designed to work 24/7;  Possibility to connect to any commercial PC, disengaging itself then by Marposs devices as Merlin and E9066;  The technology employed in the buttons ensures IP67 rating.
  • Page 12 2.2 System components - Instruction Manual...
  • Page 13 Capitolo 2  INTRODUCTION...
  • Page 14 - Instruction Manual...
  • Page 15 Power supply (see paragraph 2.2.6 The System is composed of the rechargeable gauge handle (1a or 1b) and the stand charger (2). The Marposs Bluetooth Dongle (3) allows to connect the gauge handle to the ® electronic units (see Table 2-2).
  • Page 16 2.2.1 I-Wave2 handle description FRONT REAR I-Wave2 Figure 2-2. handle description. Direct Lock system. Star Lock fixing system. Buttons: the handle is provided with twin buttons; whose use is described in the chapters 5. Removable metal plate: with product logo, which can be customized with codes and references.
  • Page 17 Connector interface: the interface has a connector for EBG capsules. Using suitable accessories (see chapter 8 “ACCESSORIES”), it is also possible to connect Marposs RedCrown2 pencil heads or other sensors. Buttons: the handle is provided with twin buttons; whose use is described in the chapters 5 “INSTRUCTIONS FOR...
  • Page 18 2.2.3 Stand charger description Figure 2-4. Stand charger description. The I-Wave2/Wave2 stand chargers are designed to safely hold the gauge handle with its plug mounted. At the same time it charges the gauge handle internal battery through a wireless power system.
  • Page 19 Refer to the manual “driver W AVE2 for further compatibility. For use with PC it is necessary to install the W AVE2 driver supplied with the Marposs software (Quick SPC , Easy Wedge , Easy Acquisition , R2G and Drivers library No special operations are required for use after installation.
  • Page 20 Stand-Alone mode, i.e. not connected to the electronic unit. 2.2.5.1 Marposs electronic units and software The use of the I-Wave2 / Wave2 handle with Marposs electronics and software is allowed only after the installation of 'Wave2 Driver'.
  • Page 21 2.2.6 Power supply The power supply for the stand charger is available in two versions according to the type of configuration (see paragraph 4.4 “ ”). Stand charger Capitolo 2  INTRODUCTION...
  • Page 23 3. TECHNICAL DATA I-Wave2/Wave2 Handle General characteristics Display 1.8’’ TFT full color Ergonomic handle design Twin push-buttons Able to work Stand Alone Able to wo rk connected with electronic unit by Android/iOS smartphone/tablet or Programming for stand-alone use Windows PC. by movement and/or from stand Auto switch on charger detachment or remotely.
  • Page 24 Technical specifications Degree of sealing  IP67 (IEC-60529 e EN-60529) I-Wave 2  IP67 (IEC-60529 e EN-60529) Wave 2 (with assembled connector) Weight (without plug head) 505 gr 540 gr (I-Wave2) (Wave2) Resolution 0,1 µm (*) Linearity error 0,3 µm on a travel of 5 mm (I-Wave2) Maximum accuracy error +/-0,5% reading +/- resolution (**) Integrated Li-Ion rechargeable...
  • Page 25 Wireless transmission Bluetooth ® Smart Standard Frequency band 2400-2483,5 MHz Maximum transmit power 0 dBm = 1mW Transmit distance 10m unobstructed line-of-sight Output 1.8” TFT Display 5 level brightness Max luminosity 320 cd/m 2 Display Contrast 500:1 Resolution 128 x 160 Viewing angle 65°...
  • Page 26 Stand charger General characteristics 24V CC +/- 10%, 0,15 A Power supply (Must be S.E.L.V. type, see Note below) Weight 1,5 Kg 5°C - 45°C Environment maximum 80% relative humidity Degree of protection IP 54 Position Dry (EN 61010-1) Type of installation / use indoor IK07 (energy level applied: 2 joules) Impact energy level...
  • Page 27 Dongle General characteristics Standard Bluetooth® Smart Maximum transmission power 0 dBm = 1 mW Chapter 3  TECHNICAL DATA...
  • Page 28 This page has been intentionally left blank - Instruction Manual...
  • Page 29 4. INSTALLATION I-Wave2 Handle I-Wave2 handle is provided pre-assembled, with the exception of the mechanical plug head, whose mounting instructions are explained in Chapter 6. In order to save and protect the batteries, the handle is placed in a special low-power mode (Sleep mode) suitable for long storage and/or transportation.
  • Page 30 I-Wave2 Figure 4-2. Overall dimensions Handle – Direct Lock M3.5. I-Wave2 Figure 4-3. Overall dimensions Handle – Direct Lock M6. - Instruction Manual...
  • Page 31 I-Wave2 Figure 4-4. Overall dimensions Handle – Direct Lock M10. I-Wave2 Figure 4-5. Overall dimensions Handle - Star Lock. Chapter 4  INSTALLATION...
  • Page 32 Wave2 Handle The Wave2 handle comes pre-assembled, except for the electronic , for plug head which assembly instructions are in Chapter 6. To save and protect the batteries, the handle is placed in a special low-power mode (Sleep mode), suitable for extended storage and transport. With this mode activated, the Wave2 handle can not be switched on, neither by pressing the button nor by moving it.
  • Page 33 Figure 4-7. Overall dimensions Wave2 handle - adapter for pencil probes. Figure 4-8. Overall dimensions Wave2 handle - adapter for pencil probes with flange. Chapter 4  INSTALLATION...
  • Page 34  Blinking for 3 sec., only when connecting the power supply, indicates the operating mode for high temperatures (available only for codes 2T0IRBS030/31. INFORMATION To set the operating mode for high temperatures, contact Marposs. - Instruction Manual...
  • Page 35 I-Wave2/Wave2 Handle positioned upwards I-Wave2/Wave2 Handle positioned downwards Figure 4-10. Overall dimensions Stand charger. Chapter 4  INSTALLATION...
  • Page 36 4.3.2 Display of the handle during charge The display is switched off during charge. Pushing one of the two buttons of the handle, the recharge percentage is shown: Figure 4-11. Display of the handle during charge. WARNING After the re-activation from the “Sleep mode” or in the case of complete discharge of the battery of the handle, the percentage of charge is not displayed until the end of the first charging cycle.
  • Page 37 4.5 Dongle The Dongle requires no configuration for use, except for the installation of a Marposs I-Wave2/Wave2 measurement software compatible with on the electronic unit (refer to paragraph 0 or the “Wave2 Driver”...
  • Page 38 4.5.1 Positioning the Dongle in the operating area Wrong position Correct position  Do not place the Dongle near  Place the Dongle near the operating other wireless devices such as area using the clearest USB ports, ® (e.g. those of the monitors). Wi-Fi routers or similar.
  • Page 39 In this paragraph an application example. The following components are required:  Extension cable from USB with type A to the extension with USB type B (1) Marposs code: 4701300229 (length: 1 m) Marposs code: 4701300230 (length: 3 m)  Panel mount adapter (2) Marposs code: 4140W05601 ...
  • Page 40 Connect the USB extension, insert the B type connector in the panel mount adapter and the A type connector in the PC port. Insert the Dongle in the USB port of the panel mount adapter. - Instruction Manual...
  • Page 41 Insert the sealed cap code 4140W00018 and tighten it to the panel mount adapter. INFORMATION The sealed cap is made of plastic and does not affect the quality of the wireless transmission. WARNING: Do not use sealed caps different from the one supplied. In applications with Dongle code 6872020047, for overall reasons, it is necessary to remove the plastic shell of the Dongle itself.
  • Page 42 This page has been intentionally left blank - Instruction Manual...
  • Page 43 5. INSTRUCTIONS FOR USE 5.1 Operating chart Action Visible feedback Acoustic feedback Click Blue Short beep Pressing one of the Press Blue Double beep two buttons Long press Blue Multi-tone jingle Pressing both Press Double beep buttons Long press Multi-tone jingle simultaneously Chapter 5 ...
  • Page 44 5.2 Display I-Wave2 The handle displays the measurement on a bright screen TFT 1.8". It is possible to set the automatic display rotation or a fixed direction by the driver of the electronic unit or with the R2G application. Portrait Landscape 5.2.1 Symbols meaning Symbol...
  • Page 45 Symbol Description Measure on hold (Stand Alone mode) Measure zeroing Transducer zeroing Settings menu 5.2.2 Setting the measurement resolution and unit of measurement The following table displays the available combinations of resolution and units of measure: Measurement Micron (um) Millimeter (mm) Inches (inch) Resolution Resolution 1...
  • Page 46 5.3 Operating modes In paragraph 5.1 are defined the modalities of use of the buttons on the handle. 5.3.1 Basic information  Initial condition : Handle switched off  Pressure of only one of the two buttons Access mode : blue).
  • Page 47 5.3.1.1 QR-code and serial number  Handle switched off. Initial condition:  Pressure of only one of the two buttons blue). Access mode  It shows QR code and serial number of the handle. Description:  To exit: The handle exits this menu automatically after 10 sec. or you can immediately exit one click ( blue) of only...
  • Page 48 5.3.2 Connection to the electronic unit (Pairing)  Handle switched off. Initial condition:  Long pressure of only one of the two buttons Access mode: blue).  Wait for the connection to complete (Pairing) to an Description: electronic unit. Pairing in progress Pairing done Figure 5-3.
  • Page 49 5.3.3 Setup  Initial condition : Handle switched Off  Access mode : Simultaneous pressure of the 2 buttons red).  Description: Settings of the operating parameters of the handle:  One click ( blue) to change the selected parameter. ...
  • Page 50 5.3.3.1 Radio mode  Initial condition : Handle switched Off  Access mode : Simultaneous pressure of the 2 buttons red).  Description: It allows to enable/disable the radio mode, therefore it changes between “connected to an electronic unit mode” and “Stand-Alone mode”: ...
  • Page 51 5.3.3.2 Sleep mode  Initial condition : Handle switched Off  red) and Access mode : Simultaneous pressure of 2 buttons then press of only one of the two buttons ( blue).  It allows to enable/disable the “ Sleep mode”. This mode Description: allows to save and protect the batteries during long storage and transportation.
  • Page 52 5.3.3.3 Brightness level  Initial condition: Handle switched Off  red) and Access mode: Simultaneous pressure of 2 buttons then press of only one of the two buttons ( blue).  It allows to increase/decrease the brightness level. Description:  Click ( blue).
  • Page 53 5.3.3.5 Factory settings  Initial condition : Handle switched Off  red) and Simultaneous pressure of 2 buttons Access mode : then press of only one of the two buttons ( blue).  Description: It allows to reset handle to the factory settings. ...
  • Page 54 5.3.4.1 Measure hold This function allows you to lock the value of a measure on the screen.  Stand Alone measure. Initial condition:  Click one of the two buttons ( blue). Access mode:  Measurement acquisition on hold. Description: Measure hold 5.3.4.2 Measure zeroing ...
  • Page 55 5.3.4.3 Transducer zeroing  Measure hold. Initial condition:  Simultaneous pressure of the 2 buttons ( red). Access mode:  It allows the transducer zeroing. Description: Transducer zeroing INFORMATION A wrong transducer zeroing can limit the measuring range of the handle, for example if the operation is performed with an incorrectly mounted plug.
  • Page 56 To make a measurement it is necessary to have previously carried out the pairing between the handle and the electronic unit. Connected measure INFORMATION Using the Marposs electronic unit, it is possible to select 2 operating modes of the handle:  Standard use mode ...
  • Page 57 5.3.5.1 Standard Use Modes  Initial condition: Connected measure handle connected to an electronic unit.  Acquisition mode: one of the two buttons Click blue) + Click ( blue).  Description: Sending the measure to the electronic unit. Send measure WARNING The transmission of the measure to the electronic unit is possible only if the gauge is within range of the electronic unit where the Dongle is...
  • Page 58 5.3.5.2 Free Run use modes  Connected measure. Initial condition:  one of the two buttons Click blue). Acquisition mode:  Sending the measure to the electronic unit. Description: Send measure WARNING In the "Free Run mode" (continuous measurement) the measurement is transmitted when the button is pressed.
  • Page 59 6. INSTALLATION OF PLUG HEAD I-Wave2 is quick and simple; in some cases, a The installation of a plug head on mechanical adapter is required to connect I-Wave2 handles with plug heads. 6.1 System with Direct Lock connection 6.1.1 Combinations without depth extensions 3TJ5SDI035 APPLICATION 3TJ5SDI000...
  • Page 60 MBG M10 3TJ5SDI000 Not provided 2TXMSF0XXX M3,5-M6 3TJ5SDI000 2TIMDM060A MBG M3,5 2TXMS70XXX 1TA0350600 2TXMS80XXX M6-M10 3TJ5SDI000 1042445040 Special MBG M6 2TXMSF0XXX 1TA0601000 MGB with long 3TJ5SDI000 1042445039 Not provided 2TXMSF0XXX nosepiece. (*) Note: check compatibility with Marposs personnel. - Instruction Manual...
  • Page 61 6.1.3 Plug head replacement procedure Make sure to use the correct adapter (see 6.1.1 and 0 paragraphs). Screw the adapter (1) on the handle. Screw the plug head (2) on the adapter. Chapter 6  INSTALLATION OF PLUG HEAD...
  • Page 62 4) Adjust the angle of the contacts setting the loosening of the flange screws (3). - Instruction Manual...
  • Page 63 M6 thread and 9.5 ≤ ø < 26 3TJ6SDI000 M6 x 0,75 2TIMSM1000 3TJ6SDI000 for plug head with M10 thread (DIA/HEX) M10 x 1 (*) Nota: Compatibile con capsule MARPOSS MBG/DIATEST/HEXACON. Chapter 6  INSTALLATION OF PLUG HEAD...
  • Page 64 2TIMSM1000 Not provided MBG M10 2TXMSF0XXX M3,5-M6 MBG M3,5 1042421959 3TJ6SDI000 2TXMS70XXX 1TA0350600 2TXMS80XXX M6-M10 3TJ6SDI000 1042421951 Special M6 2TXMSF0XXX 1TA0601000 MGB with elongated Not provided 1042421975 3TJ6SDI000 2TXMSF0XXX nosepiece. (*) Note: check compatibility with Marposs personnel. - Instruction Manual...
  • Page 65 6.2.3 Plug head replacement procedure Make sure to use the correct adapter (see 6.2.1 and 0 paragraphs). Screw the adapter (1) to the plug head (2). 16/AF The mechanical interface is a steel adapter screwed on to the thread of the plug head and forms a small sub assembly.
  • Page 66 Secure the plug head using the Star Lock system. This system enables the user to change mechanical plug heads quickly and without using special tools. The plug heads may be tightened, using a wrench to apply a torque of 10÷15 N/m to the lock nut, expecially for diameters in excess of 120 millimeters (5 inches).
  • Page 67 6.3 EBG electronic gauge head 6.3.1 Combinations BASE ADAPTER APPLICATION 3TJESDI000 / 3TJFSDI000 2TIESF0000 EBG electronic gauge head LVDT or HBT Chapter 6  INSTALLATION OF PLUG HEAD...
  • Page 68 6.3.2 Plug head installation procedure WARNING: Operate with the device switched off. Pull out the adapter-bushing of the M1 Star EBG, as shown in figure WARNING: In the range 10,5 - 26 is not necessary the removal of the EBG adapter-bushing.
  • Page 69 The figure 2a shows the shape of the electrical connector. Reference key The voltage on the connector is of the S.E.L.V. (very low safety voltage according to the definition of EN60950-1). The element defined as “reference key (that has a greater extension with respect to the other) must be set in a specific position, in order to correctly assemble the interface kit...
  • Page 70 Caution: making sure that the reference key is in axis with the two pins and perpendicular to one of the holes (see Figure 2c). 4) Insert the spring washer and screw the ring-nut and the counter ring-nut until stopped (see Figure 3). CH22 - Instruction Manual...
  • Page 71 WARNING: It’s advisable the use of a the use of a thread-locker when tightening the ring nut and the counter-ring nut, especially if the interface kit is not disassembled often. We suggest the use of the Loctite® 243 thread-locker or equivalent. Fasten the locking screws of the plug gauge (see Figure 4).
  • Page 72 6.4 Pencil probes 6.4.1 Combinations BASE ADAPTER APPLICATION Interface adapter to fix LVDT probes to 2042421960 Wave or Wave2 handle 3TJESDI000 / 3TJFSDI000 Interface adapter to fix HBT probes to 2042421959 Wave or Wave2 handle BASE ADAPTER WITH APPLICATION FLANGE (*) Interface adapter with flange to fix LVDT 2042421966 probes to Wave or Wave2 handle...
  • Page 73 6.4.2 Pencil probes replacement procedure Connecting a pencil probe on Wave2 is realized in the following way: Install the appropriate adapter (A) on Wave2 (HBT or LVDT) and tighten the fixing screws (B). Link the connector (C) of the pencil head (D) to the connector of the adapter (A).
  • Page 74 This page has been intentionally left blank - Instruction Manual...
  • Page 75 Place the handle on the charger to start charging. If the problem persists contact Marposs. The button is sticky Mechanical problems Contact Marposs. The handle is not Metal plate not present Paste metal plate (see ref. 7 in charging Figure 2-1).
  • Page 76 Zeroing is performed very Perform again the zeroing close to the limits of the operation. working range. E007 - E034 Contact Marposs . E035 - E040 Put the handle in the charger for a complete charging cycle. E041 - E901 Contact Marposs. E902...
  • Page 77 Check the connection to the power supply Red LED is lit. Foreign object detected. Remove any object from the stand. If the problem persists contact Marposs. WARNING: The object might be hot. Green LED is lit even Handle malfunction Contact Marposs.
  • Page 78 This page has been intentionally left blank - Instruction Manual...
  • Page 79 8. ACCESSORIES Table 8-1. Accessories. ARTICLE DESCRIPTION CODE I-Wave2 Direct Lock with M10 3TJ5SDI100 thread adaptor I-Wave2 Direct Lock with M6 thread 3TJ5SDI060 adaptor I-Wave2 Direct Lock with M3.5 3TJ5SDI035 thread adaptor I-Wave2 Direct Lock without thread 3TJ5SDI000 adaptor M10 thread adaptor for I-Wave2 2TIMDM1000 Direct Lock M6 thread adaptor for I-Wave2...
  • Page 80 Table 8-1. Accessories. ARTICLE DESCRIPTION CODE M10 I-Wave2 adaptor (MBG 26- 2TIMSM1000 300/M3 STAR/Diatest S10/Hexacon M6 I-Wave2 adaptor (MBG 9.5-26) 2TIMSM0600 M3.5 I-Wave2 adaptor 2TIMSM3504 (MBG 7.5-9.5) M3.5 I-Wave2 adaptor 2TIMSM3503 (MBG 5.5-7.5) M3.5 I-Wave2 adaptor 2TIMSM3502 (MBG 4.5-5.5) M3.5 I-Wave2 adaptor 2TIMSM3505 (MBG 4.0-4.5) M3.5 I-Wave2 adaptor...
  • Page 81 Table 8-1. Accessories. ARTICLE DESCRIPTION CODE 2042421959 EBG adapters 2042421960 2042421965 EBG adapters with flange 2042421966 NOSE-UP Stand Charger with plug 2T0IRBS030 support NOSE-DOWN Stand Charger with 2T0IRBS031 plug support Cables connector and Power Supply 2T0IRSS010 unit (up to 4 Stand Chargers) Chapter 8 ...
  • Page 82 Table 8-1. Accessories. ARTICLE DESCRIPTION CODE Power Supply unit + spare cable for 2T0IRCS010 Single Charger Long spare cable for Stand version L=1m 2T0IRCS001 Net extens. cable 4709009001 PR.C13 SP.CEE7/7 L=2m Net extens. cable 4709009002 PR.C13 SP.IT L=2m Net extens. cable 4709009003 PR.C13 SP.USA L=2m Net cable...
  • Page 83 9. SPARE PARTS LIST Table 9-1. Spare parts list. PART DESCRIPTION CODE Metal identification plate (with customer 2942445098 marking) + 2 screws Metal identification plate (with customer 2942445096 marking) Rear cover +4 screws 2942445008 Rear cover seal 1042445032 Chapter 9  SPARE PARTS LIST...
  • Page 84 9.1 Identification plate replacement The operations necessary to replace the identification plate are listed below. 9.1.1 Removing the identification label Using a cross-head screwdriver, remove the screw (1). Using a cross-head screwdriver, remove the screw (2). - Instruction Manual...
  • Page 85 Remove the identification label (3). 9.1.2 Inserting the information label Insert the new identification label (3) in its housing, and then, using the cross- head screwdriver, tighten the screws (1) and (2). Chapter 9  SPARE PARTS LIST...
  • Page 86 9.2 Replacing the rear cover Below are listed the operations necessary for the replacement of the rear cover 9.2.1 Removing the rear cover Using an Allen Key (D=1,27mm), remove the screws (1), (2), (3) and (4). Remove the rear cover (5). - Instruction Manual...
  • Page 87 Remove the seal (6). 9.2.2 Fastening the rear cover. Replace the seal (6) and the rear cover (5). Next, insert the seal (6) in the housing on the rear cover (5), as shown in the figure. Chapter 9  SPARE PARTS LIST...
  • Page 88 Insert the resulting sub-assembly (rear cover and seal) on the handle, so that the antenna (A) rests inside the housing (B) on the rear cover, as shown in the figure. Using the Allen Key, tighten the screws (1), (2), (3) and (4). - Instruction Manual...
  • Page 90 Printed in Italy...

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