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Eaton Powerware 3G System SC200 Installation And Operation Manual
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Eaton Powerware 3G System SC200 Installation And Operation Manual

Eaton Powerware 3G System SC200 Installation And Operation Manual

Data-voice-video power solutions
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Data-Voice-Video Power Solutions
Installation and Operation Guide
(3G Systems with SC200)
Issue: IPN 997-00012-54A
Issue Date: July 2007
Eaton Corporation
Telecommunications Solutions Division
www.powerware.com
DCinfo@eaton.com

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Summary of Contents for Eaton Powerware 3G System SC200

  • Page 1 Data-Voice-Video Power Solutions Installation and Operation Guide (3G Systems with SC200) Issue: IPN 997-00012-54A Issue Date: July 2007 Eaton Corporation Telecommunications Solutions Division www.powerware.com DCinfo@eaton.com...
  • Page 2 Information contained in this document is subject to change without further notice. Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.

  • Page 3: About This Guide

    DCTools Online Help • SC200 System Controller Operation Handbook – IPN 997-00012-50 • SiteSure-3G Installation and Operation Guide – IPN 997-00012-51 • CellSure Installation Guide – IPN 997-00012-20 • Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 4: Reporting Problems With This Guide

    Please use this email address to report any problems you find in this guide: Powerware DC Product Marketing Communications EMAIL: DCMarketingNZ@eaton.com For Further Information and Technical Assistance For Further Information and Technical Assistance see Worldwide Support on page 93. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 5: Table Of Contents

    Task 9 - Connect Input/Output Cabling (if required)............29 Task 10 - Connect Additional Input/Output (if required) ..........30 Task 11 - Connect to the AC Supply ..................31 Installation Completed......................35 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 6 Analog Inputs.......................... 78 System Controls ........................80 System Alarms ........................85 Digital Inputs........................... 89 Digital Outputs (Relays) ......................89 Commissioning Completed....................90 Equipment Incident Report Worldwide Support Index Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 7: Overview

    Chapter 1 General Description General Description Overview Topic Page Typical Data-Voice-Video Power Solutions DC Power Systems Access Power Rectifiers (APR24-3G/APR48-3G) SC200 System Controller Other Features Connections Compatible Software Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 8: Typical Data-Voice-Video Power Solutions Dc Power Systems

    System controller. See details on page 4. (For more details Optional plinth for use with raised floors (Eaton part refer to the relevant system controller handbook listed number: PLINIR-A00). Refer to details on page 18.

  • Page 9: Access Power Rectifiers (Apr24-3G/Apr48-3G)

    Minor Alarm LED (Yellow) Major Alarm LED (Red) Serial Number label Retaining Screw. Tighten to 1.5Nm (13.3 inch-pounds). See Troubleshooting on page 44 for details of rectifier alarms. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 10: Sc200 System Controller

    The I/O board includes a range of sense inputs for DC power system control and monitoring. It also allows real time data collection from building services and other external devices, and relay outputs for alarm signals or control of external devices. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 11 Fan Fail, AC Distribution MOV Fail) - YH3 LVD1 status LED (green) LVD1 control connector - XH4 See Troubleshooting on page 44 for details of I/O board LED signals. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 12: Other Features

    CS04-A11 current sensor is also available to measure currents in larger systems. See details on page 67. External current shunts/sensors are connected to the I/O board or to a Powerware SiteSure- 3G module. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 13: Connections

    Optional LVD2 contactor and auxiliary switch (see (see details on page 30) details on page 6) For connector pin-outs see details on page 64. For input and output specifications see details on page 59. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 14: Compatible Software

    DCTools Configuration Software. Latest version is available free from • www.powerware.com/downloads. PowerManagerII Remote Control and Monitoring Software. Contact your Powerware • DC product supplier or Eaton for further information (refer to Worldwide Support on page 93). Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 15: Chapter 2 Preparation

    Chapter 2 Preparation Preparation Overview Topic Page Warnings Inspecting the Equipment and Reporting Damage Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 16: Warnings

    Rectifiers and batteries contain hazardous energy levels. Only personnel trained and experienced in DC power systems are to service this equipment. • Always use insulated tools. • Do not short-circuit the live and common bus bars or cables. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 17 Follow all applicable local and national rules and regulations when making field connections. • Tighten all electrical connections to the torques stated in this guide or on the manufacturer's label. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 18: Inspecting The Equipment And Reporting Damage

    Report any damage immediately, using a copy of the Equipment Incident Report on page 91. Keep the original packaging and use it if any equipment needs to be returned for replacement or repair. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 19: Installation

    Task 8 - Connect External Current Sensors/Shunts (if required) Task 9 - Connect Input/Output Cabling (if required) Task 10 - Connect Additional Input/Output (if required) Task 11 - Connect to the AC Supply Installation Completed Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 20: Installation Tasks

    Ensure that MCBs/fuses in the DC distribution(s) are clearly labeled. • Only perform electrical insulation and continuity tests, once all DC load and battery • cabling are in place and DC Common has been earthed. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 21: Order Of Tasks

    Confirm that there is a transient protection plan (compliant with IEC 61643-12) for the site. For more information refer to Transient Protection on page 73. If necessary, install suitable transient protection. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 22 3G are rated for the maximum earth leakage current of the rectifiers. If necessary, install higher rated RCD(s). The maximum earth leakage current of Access Power Rectifiers is given in the Specifications on page 59. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 23 If necessary, replace the upstream AC supply-disconnect device to achieve adequate discrimination. Or, contact your Eaton DC product supplier for advice (refer to Worldwide Support on page 93). Copyright © 2005-2007 Eaton Corporation. All Rights Reserved.

  • Page 24: Task 2 - Fixing The Power System Cabinet(S)

    Single Side or Back Clearance – 600mm (24“) from walls and other equipment recommended to assist access. • Back Clearance – 600mm (24“) from walls if the vented back panel is fitted. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 25 Drill the mounting holes. Remove any shavings and dust. Before moving the cabinet(s), ensure that: • protective floor coverings are in place (if required) • the floor can support the weight of the power system. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 26: Task 3 - Connect The Dc Output To Earth

    If this conductor is not installed then battery fault current will be carried by the AC-DC earth link and the AC earth conductor which are typically too small for such currents. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 27 The preferred transient protective device is a transient earth clamp (TEC). Transient earth clamp (TEC) surge protection device AC earth DC earth / communications earth DC Common Procedure complete Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 28: Task 4 - Connect The Dc Load Cables

    Terminate the load common Load fuse link cable(s) at the DC common bar. Load live cable Fuse fail detection wire Procedure complete Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 29: Task 5 - Connect Battery Cables (If Required)

    Use the auxiliary switch terminals that will be closed when the MCB is ON. Terminate the battery common cable(s) at the DC common bar. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 30 Terminate the battery live cable(s) at the battery fuse(s). Terminate the battery common cable(s) at the DC common bar. Battery fuse link (striker type) Battery live cable Fuse fail detection board Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 31: Task 6 - Install The Batteries

    Report any damage or other battery related problems immediately to the battery supplier. Do not remove the factory-fitted transit insulation covers from the batteries until access • to the battery terminals is required. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 32: Installation Procedure

    Always equip the lowest battery shelf in a rack first to ensure rack stability. The following order of connection must be followed. Typical battery arrangement (-48V) Battery MCB Common (positive) lead Live (negative) lead Interconnecting links Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 33 Tighten according to the manufacturer's recommended torque settings. Replace the cover on battery 4. Repeat procedure for batteries 2 and 3, and 1 and 2. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 34: Task 7 - Mount The Battery Temperature Sensor

    Do not run the sensor cable along AC power cables. Interference may cause false readings. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 35: Task 8 - Connect External Current Sensors/Shunts (If Required)

    Terminate the cabling as in the following diagrams. For alarm relay and digital input specifications see Specifications on page 59. Use cable ties to secure the cable and prevent strain on the connector. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 36: Task 10 - Connect Additional Input/Output (If Required)

    Current Sense Inputs: Temperature Sense Inputs: Bus Voltage Input (0-60V): Enclosure: Wall or panel mounting plastic case Use the following procedure to connect a SiteSure-3G input/output module, if required. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 37: Task 11 - Connect To The Ac Supply

    Open AC/DC distribution space door. • Switch the AC isolator to the OFF position. • Undo the four screws securing the perspex cover and remove the cover. Go to Step 3. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 38 To access the MCBs: • Switch the isolator to the OFF position. • Undo the four screws holding the front panel. • Remove the front cover and isolator switch handle. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 39 3-phase, neutral and PE 220-240V phase-neutral 3-pole 3-phase and PE 208V phase-phase 3-pole (linked) *Refer to the Specifications on page 59 for the AC voltage range and AC input current. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 40 Check the AC supply point is isolated. Connect the cable to the AC supply point. Follow the manufacturer's instructions and local wiring regulations. Label the connection at the AC supply point. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 41: Installation Completed

    Replace all covers/panels. Procedure complete Installation Completed Installation of the DV2-3G is now complete. Now follow the instructions in Start-Up on page 38 to make the system operational. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 42 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 43: Overview

    Task 2 - Pre-Power-Up Checklist Task 3 - Applying AC Power Task 4 - Configure the DC Power System Task 5 - Apply DC Power to Battery and Load Start-Up Completed Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 44: Start-Up Tasks

    Push in the rectifier until the retaining screw contacts the shelf. Tighten the retaining screw to 1.5Nm (13.3 inch-pounds). This will locate the rectifier in its rear connector. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 45: Task 2 - Pre-Power-Up Checklist

    AC supply is isolated at each point of isolation leading back to the AC supply point Batteries are electrically isolated from the DC power system The site is clean Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 46: Task 3 - Applying Ac Power

    If the configuration file is not fully customized for the site then check the following settings and change if necessary. It is important that these settings are correct before progressing further. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 47: Task 5 - Apply Dc Power To Battery And Load

    All Battery MCBs (including any unused MCBs) must be switched on to clear the alarm. Check the battery current. The actual value depends on the state of charge of the batteries. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 48: Start-Up Completed

    System Operation to customize the system configuration settings, and • Communications to setup the remote communications options. • For information on alarms, or operation problems see Maintenance on page 43. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 49: Maintenance

    Replacing a Load or Battery Fuse Link Adding a Load Fuse Replacing the System Controller Replacing the Input/Output Board Monitoring and Replacing Transient Protective Devices Battery Disposal and Recycling Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 50: Troubleshooting

    AC supply operation when the AC supply voltage or high ambient voltage and/or ambient temperature temperature. are within the specified ranges. See Specifications on page 59. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 51 (The output voltage returns to normal when faulty rectifier is removed.) Replace faulty rectifier with one that is working. Return the faulty rectifier for service. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 52 Check that the LVD control and power cables are connected. See Connections on page 7. Check the connections from the battery bus to the LVD. Check LVD contactor coil. Replace I/O board. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 53 MOV cartridge holders. Faulty MOV Fail alarm wiring. Check the MOV Fail alarm wiring. All other SC200 problems. Refer to Troubleshooting in the SC200 Operation Handbook. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 54: Replacing A Rectifier

    Insert a replacement rectifier into the empty slot (see details in following section), or fit a blank panel (RMB1U-00). Procedure complete Installing a Replacement Rectifier Step 1 - Align the rectifier with the guides Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 55: Replacing Or Adding A Load Mcb

    Step 4 - Fit a fuse fail detect wire Place a spare fuse fail detect wire into the top terminal of the MCB. Tighten the top MCB terminal. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 56: Replacing A Load Or Battery Fuse Link

    • Re-connect the fuse fail detect wires. Fuse link (striker type for battery fuses only) Live cable Fuse fail detection board (battery fuses only) Procedure complete Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 57: Adding A Load Fuse

    If the old SC200 is still operational use DCTools to backup its configuration file. Refer to Backup and Restore in the System Controller Operation Handbook (see Related Information). Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 58 Check all control functions, alarms and current measurement. Check the power system identification parameters and communications settings. Change the configuration file as required to ensure that the SC200 operates as intended. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 59 • Select Characterize. Press Enter. The LVD contactor will disconnect and connect. • Repeat for LVD2 if fitted. • Remove the LVD bridge cable if fitted. Procedure Complete Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 60: Replacing The Input/Output Board

    Some alarms will clear. The Missing Hardware and LVD alarms (if LVDs are fitted) will still be present. A New Hardware alarm will appear because of the I/O board mapping change. Press any key to silence the alarm. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 61 On the SC200 go to: LVD > LVD2 > Options. Select Characterize. Press Enter. The LVD2 contactor will disconnect and connect. When the characterization is complete the LVD2 Characterization Error alarm will clear. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 62: Monitoring And Replacing Transient Protective Devices

    Please remember that the owner is responsible and liable to ensure those EPA guidelines or equivalent local regulations are followed. For assistance refer to Worldwide Support on page 93. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 63: Equipment And Tools

    USB A/B cable (RadioShack 55010997, Jaycar WC7700 or similar) • DCTools software (download from www.powerware.com/downloads). • Test load (to suit maximum output of DC power supply) • Labeling tool and labels • Clamp-on ammeter • Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 64: Standard Torque Settings

    When a bolt and nut is torqued use a spanner to prevent rotation. Use the minimum torque values if resilient materials (such as plastic bushes) are included in the bolted joint. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 65: Appendix B Specifications

    APR24-3G rectifiers: 14.4kW 48V: APR48-3G rectifiers: 18kW Systems without integrated batteries: 24V: APR24-3G rectifiers: 57.6kW 48V: APR48-3G rectifiers: 72kW DC Output Voltage Range 21.5 - 29V / 43 - 57.5V Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 66 Systems with integrated batteries: 85kg [188 lb] typical Systems without integrated batteries: 120kg [264 lb] typical Additional battery rack option: 85kg [188 lb] typical Rectifier 1.7kg [3.7 lb] Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 67 Number of Current Sense Inputs 3 (one used for internal current shunt) Range –50 to +50mV Resolution <50µV Accuracy ±0.5% at 25°C [77°F], ±1% over rated temperature range Connector RJ45 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 68 S3P over IP, http (Web), https (secure Web) External modem options Type: PSTN or GSM Operation: Dial in/Dial out on alarm* * Can operate as a backup for Ethernet communications. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 69: Appendix C Connector Pin-Outs

    Ethernet Interface YS11 RJ45 RXP System +24/48V (System bus voltage) Communications +24/48V (System bus voltage) USB B USB Serial Interface VCC (+5 VDC) Data - Data + Ground Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 70: I/O Board Connector Pin-Outs

    Monitor sense XH12 Battery mid-point String 1 mid-point monitoring sense (future String 2 mid-point option) String 3 mid-point String 4 mid-point XH15A Digital inputs D1-D3 D1 input D2 input Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 71 Relay 6 Common RJ45 DC power system digital Load Fuse Fail inputs Battery Fuse Fail +12V out AC Distribution Fan Fail AC Distribution MOV Fail 0V out MON sense Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 72 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Connector Type Purpose Description YH11 RJ45 RXP System +24/48V (System bus voltage) Communications +24/48V (System bus voltage) RS232 D9M and RJ45 connector pin-outs RJ45 plug pin-outs Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 73: Appendix D System Components

    Gain = - Constant x (CSA / I Where: Cross sectional area of the bus bar (mm²) Maximum expected current through the bus bar (A) Ω Constant 68.24V (for copper bus bars) Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 74 The resistance value of the input inductor, as measured in step 3 Select the required gain range and jumper configuration for the CS04 current sensor from the following table. Connect the jumper(s) according to the selected jumper configuration. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 75: Jumper Configuration

    The CS04-A11 is supplied with M3x35 mm screws to attach the CS04-A11 current sensor to a bus bar. This section covers the following mounting options: Through-hole mounting • Threaded-hole mounting • Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 76 Drill two mounting holes according to the template below and tap if the threaded-hole mounting option is used. Through-hole Threaded-hole Drill size M3.5 M2.5 Thread size and pitch M3 x 0.5 ISO Coarse Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 77 Mount the CS04-A11 current sensor as shown in the following diagrams. Ensure correct orientation of the CS04-A11 (see Step 1 for details). Without Extension PCB With Extension PCB Procedure complete Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 78 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 79: Appendix E Transient Protection

    In multi-floor buildings, always try to use structural earths if the common earth point cannot be found at ground level. For basements / single floor buildings, the AC power earth is usually the most appropriate. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 80 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Primary Transient Protection Primary transient protection must be considered at all sites. Eaton recommends, primary transient protection on the incoming AC supply either at the main AC switchboard or sub- switchboard. In the absence of sufficient information, primary transient protective devices with a minimum repeat strike rating of 100kA (8/20μs wave shape) are recommended.
  • Page 81 The alarm signal lines of the external transient protective devices must be isolated from the AC supply (by voltage-free relay contacts) before connecting these signal lines to the APS DC power system. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 82 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 83 System Controls See details on page 80 System Alarms See details on page 85 Digital Inputs See details on page 89 Digital Outputs (Relays) See details on page 89 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 84: Analog Inputs

    Test the accuracy and alarm mapping for all User assigned See Note 3. analog inputs. Analog Inputs • Check the name, severity and alarm thresholds Note 3 are correct. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 85 As the analog inputs can be configured for many different types of analog signal, tests have not been detailed on this test sheet. User assigned analog inputs are not available on all systems. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 86: System Controls

    • Ensure the Fast Charge Voltage is correct. • Ensure the Fast Charge stops after 1 minute. • Return the Fast Charge settings to the original values. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 87 Ensure the currents are all at 0 amps. • Connect load to the system. • Ensure that all rectifiers share the load evenly and any variation is within specification. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 88 Confirm the Battery Test passes. • Ensure the Battery Test stops and the system voltage returns to the float voltage setting. • Reset the Battery Test settings to the original values. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 89 Note 7 • Reconnect the cables. • Ensure the LVD connects. • Ensure the SC200 shows no LVD alarms. • Ensure the I/O board LVD LED is on. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 90 Perform the test on each LVD control module within the system. For manual LVD operation see details. For an explanation of LVD LED indications see Troubleshooting on page 44. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 91: System Alarms

    High Float Threshold • Ensure alarm operates. • Turn off a rectifier AC MCB (if fitted). Rectifier Fail • The rectifier will turn off. • Ensure alarm operates. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 92 Reduce the Battery Temperature High Threshold Battery below the current temperature. Temperature High - or - • Heat the battery temperature sensor until the threshold is exceeded. • Ensure alarm operates. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 93 Set the Rectifier Current Limit slightly below the existing rectifier current being delivered to the load. • Ensure alarm operates. • Unable to test. High Rectifier Temperature Note 5 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 94 These alarms are only available with the external AC metering option. A digital input must be configured for this test to function. See details. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 95: Digital Inputs

    Digital Outputs can also be checked as other system tests are performed. This digital output is typically configured as the Monitor OK relay. Test extended alarms by removing the power to the I/O board. This will de-energize the relay. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 96: Commissioning Completed

    Commissioning Completed Restore the original (backed-up prior to the testing) configuration file. Use DCTools to change any configuration file settings that were noted as incorrect during the Commissioning tests. Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 97: Equipment Incident Report

    NOTE: Only one fault to be recorded per form. For further information contact your Powerware DC product supplier or Eaton Corporation, Telecommunications Solutions Division. Telephone: +64 3 343 7448, Fax: +64 3 343 7446. Or email: CustomerServiceNZ@eaton.com Date:...
  • Page 98 INFORMATION continued (fault details, circumstances, consequences, actions) SG/03 ISS04 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 99: Worldwide Support

    Worldwide Support Worldwide Support For product information and a complete listing of worldwide sales offices, visit Eaton's Powerware website at: www.powerware.com or email: DCinfo@eaton.com For technical support contact either your local Powerware DC product representative, the closest office from the following list, telephone (+64) 3 343-7448, or email CustomerServiceNZ@eaton.com...
  • Page 100 3G-SC200 Data-Voice-Video Power Solutions Installation Guide Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 101: Index

    AC-DC Earth Connection • 20 Shelves • 25 DCTools • 6, 57 Temperature Sensor • 4, 7, 28, 61 Software Versions • 8 Battery Circuit Breakers Connecting to MCBs • 23 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...

  • Page 102: Input/Output (I/O) Board

    Monitor OK Alarm • 4 Input/Output (I/O) Board MOVs • See Transient Voltage Protection Additional I/O • See SiteSure-3G I/O Monitoring and replacing MOVs • 56 module MOV Fail Alarm • 73 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 103 Temperature Sensor • 4, 7, 28, 61 System Power • 59 Text Messaging (SMS) • See GSM Modem Relays • 6. See Digital Outputs (Relays) Communications Monitor OK Alarm • 4 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...
  • Page 104 Connector • 4, 7 Problems • See Troubleshooting USB Cable • 57 Voltage Control Bus Voltage Sense • 4 Voltage Feed Module • 7 Web Server • 6 Copyright © 2005-2007 Eaton Corporation. All Rights Reserved. IPN 997-00012-54A July 2007...