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SC300 System Controller Operation Handbook Issue: IPN 997-00012-03 B2 Issue Date: July 2018 Eaton Corporation Telecommunications Power Solutions dcpower.eaton.com DCinfo@eaton.com...
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The information contained in this literature is subject to change without notice. Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
About T his Gui de Scope This guide covers operation of the SC300 system controller. See SC300 Identity Information on page 17 to determine the version of the embedded software. Audience This guide is intended for use by: Installers competent in: •...
Some configuration file changes can be made with the keypad, or all settings can be changed via a PC connected to the SC300 through a network or the USB interface (see details on page 23).
General Description Input/Output Board The Input / Output (I/O) board provides the I/O interfaces and connections for the SC300 system controller. The I/O board includes a range of sense inputs for dc power system control and monitoring. It also allows real time data collection from building services and other external devices, and relay outputs for alarm signals or control of external devices.
General Description Connections The following diagram shows the connections between the SC300, the I/O board, the other dc power system components and external devices, for the IOBGP-00. Other I/O board options have additional digital inputs, outputs, and an extra LVD.
SC300 Handbook Compatible Software The following software is compatible with the SC300 system controller: PowerManagerII Remote Control and Monitoring Software. Contact your Eaton dc product • supplier for further information (see Worldwide Support on page 153). Recommended web browsers: Microsoft Internet Explorer 11 or later, Mozilla Firefox 3.0 or...
SC300 Handbook Starting the SC300 When dc power is applied to the SC300 (via the RXP connector YS11) the start-up sequence begins: Start-up screen Main screen Menu screen Approx. 120s Summary screen The values shown on the Main See navigation details on page 11.
From the Main Screen go directly to the Settings screen. From the Main Screen go directly to the Control Processes screen. From the Main Screen go directly to the Analogs screen. SC300 Operation using the Keypad and Screen Soft key 1 label Soft key 1...
► To use the SC300 when access is set to PIN Protected At the Main Screen press Menu. The Logon screen appears. • If the Access PIN is not known then press Skip to use the SC300 with Read Only access. • If the Access PIN is known: •...
The functions of the navigations keys also change to suit the new display orientation. Main Screen Parameters The parameters displayed on the SC300 main screen are configurable. Either two large or three small parameters can be displayed. The default settings are two large parameters with the values Bus Voltage and Rectifier Current.
DCTools can be run on a PC/laptop connected to the SC300's USB port. DCTools can also be run on a remote PC/laptop connected to the SC300's RS232 serial port (via a modem) or Ethernet port. For remote PC/laptop connection details see Communications Options on page 104.
Identity > Software (App Version) software in the SC300 (factory set). DCTools: Configuration > Identity > Software If required, the following site specific information can be stored in the SC300 to assist site management. Parameter Description Where to find: System...
SC300 Operation Generic System Types If the user does not have a suitable configuration file for a new SC300, or he/she needs to change the operating voltage of a system, then the Generic System Types may be used as a starting point.
Press Enter on the keyboard. Then select Apply in the Changes window. Time Synchronization If required, the SC300 time can be synchronized either to the internal time of a PC or laptop, or to a reference time server using SNTP protocol (SC300 must have access to the server).
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The SC300 uses an internal lithium battery to keep the clock running while the SC300 is not powered up. Predicted life is at least three years. Life depends on the time the SC300 is not powered up, temperature, and battery age.
Click on Next then follow the prompts to add the language. Language selection An SC300 can hold multiple language files and any of these can be selected for the LCD and Web pages. English is always available; other languages can be loaded as needed.
9), or all settings can be edited using a PC/laptop with DCTools (see details on page 16) or remotely, see Communications Options on page 104. The configuration file settings in the SC300 can be saved to (Backup) or loaded from (Restore) a PC/laptop using Web or DCTools. See Backup and Restore on page 23.
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► To load configuration files from SC200 or older SC300 versions This is useful when it is required to update an SC200 configuration file to use in an SC300. Passwords are not copied from the SC200. These will need to be re-entered.
The system voltage is limited by maximum and minimum values. The values are viewable in DCTools/Web at Control Processes > Voltage Control. These values are not configurable by Web or DCTools. If these must be changed, contact your Eaton representative for access to ICE software.
Engine Run Limit applies when the SC300 determines that an ac standby generator is running. If an Engine Run Digital Input is available (see below), then the SC300 uses this to determine if the generator is running. If an Engine Run Digital Input is not available then the SC300 uses other values to determine if the generator is running.
The SC300 temporarily reduces the output voltage of the rectifiers to just below the bus voltage for a set duration. The battery then supplies power to the load. A battery test passes if the battery voltage remains above a predetermined level for the duration of the test.
Pending and it will start as soon as conditions allow. Use Stop Equalize to cancel a Pending Equalize. ► To enable Equalize (or to start or stop Equalize manually) Use the SC300 keypad to go to: Control Processes > Equalize. • Or, in DCTools/Web go to: Control Processes > Equalize.
Pending. Next Start Time The start time of the next scheduled Equalize. Time shown on SC300 is UTC. Time on SC300: Control Processes > PC running Web is local time. See Equalize SC300 Internal Clock on page 19.
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System Operation ► To enable Fast Charge (or to stop Fast Charge manually) Use the SC300 keypad to go to: Control Processes > Fast Charge. • Or, in Web go to: Control Processes > Fast Charge. • Information The following information is available about Fast Charge.
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Set the following parameters. Parameter Description Where to find: Fast Charge The SC300 will charge the batteries at up to this Voltage voltage until the end of fast charge. Boost If this is enabled, the SC300 will set rectifiers elevated charge voltage until the Fast Charge Voltage is reached.
Temperature Compensation does NOT function during a Battery Test. ► To enable Temperature Compensation Use the SC300 keypad to go to: Control Processes > Temp. Compensation > Enable. • Or, in DCTools/Web go to: Control Processes > Temperature Compensation.
Eaton EDREM. While PLR is active, the SC300 turns down the rectifier voltage to just below the DC bus voltage. The batteries will discharge into the load, while the rectifiers provide a backup if the battery fails.
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System Operation PLR may be triggered manually from the SC300 web interface, automatically from a Smart Alarm, or remotely from EDREM or a similar application. ► To enable PLR Use the SC300 keypad to go to: Control Processes > Peak Load Reduction.
Where a DC power system has energy inputs both from AC mains supply (or AC generator) and solar or wind, then the SC300 must share the load power between these sources. Generally, the preference is for the load to be supplied from the alternative energy source first, and take energy from AC only when there is not enough solar or wind energy.
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AC rectifiers. The SC300 AVC function controls the overall charge voltage so that the bus is set to the correct voltage setting, even with solar charger offset included.
SC300 Handbook Rectifiers The SC300 registers all rectifier modules and solar chargers as they are inserted into the dc power system. Information The following information is available about rectifiers. Parameter Description Where to find: Registered Number of rectifiers controlled by the SC300...
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Where to find: Phase-1 The serial number of the rectifier assigned as “Phase 1”. When this is set correctly, it enables the SC300 to assign a phase number to all rectifiers. Only applies to rectifiers that support phase detection, including APR48-ES and NPR48-ES.
(see Load Based Rectifier Shutdown on page 44). ► To disable Rectifier Shutdown Use the SC300 keypad to go to: Rectifiers > Settings (tab) > set Rectifier Shutdown to Disabled. • Or, in DCTools/Web go to: Rectifiers > Configuration> set Shutdown to Disabled.
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The rectifier(s) will then resume normal operation. The SC300 will restart any shutdown rectifiers if: ac has failed, or more than one rectifier has failed, or the bus voltage is below the Low Load threshold, or Rectifier Shutdown is set to Disabled, or Rectifier Shutdown is set to Automatic.
► To enable Load Based Rectifier Shutdown Use the SC300 keypad to go to: Rectifiers > Settings (tab) > set Rectifier Shutdown to Automatic. • Or, in DCTools/Web go to: Rectifiers > set Shutdown to Automatic.
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Shutdown does not occur if shutting down a rectifier would push load percentage above High Threshold. Interval The time interval that the SC300 will cycle rectifiers when the LBRS process is active. Reset Run Times Sets the run time of all rectifiers to zero.
The SC300 has 16 independent LVD control channels (LVD 1 to LVD 16). Each channel can control one or more of up to 16 contactors, with coil voltages from 12V to 48V nominal.
More complex arrangements with up to 16 contactors and a selection of disconnection criteria are possible with the SC300 system controller. The exact arrangement(s) used in a particular Eaton dc power system will be described in the Installation and Operation Guide.
If the check box is cleared LVD functions can only be accessed using DCTools/Web. ► To manually connect or disconnect an LVD control channel from the front panel Use the SC300 keypad to go to: Battery > LVDs > LVD 1 - LVD 16 > Details > Manual Control. •...
► To Enable (Add) an LVD using the SC300 keypad Control and configuration of LVDs and contactors is only available from the SC300 keypad if Allow Front Panel LVD Control is TRUE. See LVD Operation on page 49. Go to: Battery > LVDs.
Alarms An SC300 supplied with a standard configuration file (see details on page 23) has a standard set of alarms configured and enabled. This will be sufficient for standard dc power system operation. For specific alarm arrangements all SC300 alarms can be individually enabled or disabled and are configurable.
Critical Major SC300 Minor alarm LED will turn on. See details on page Minor Warning If the SC300 audible indicator is enabled, it See details on page Critical will sound until a key is pressed. Major Minor The alarm name and severity icon will be See details on page 8.
SC300 Handbook ► To view a list of active alarms Use the SC300 keypad to go to: Alarms. • Or, in DCTools/Web, go to System. • Alarm Change Indication The time and date of the last alarm state change is shown in the web view in Alarm States, Change column.
107). Notes Type any required description. When the alarm is active the text will be displayed on the SC300 and included in the SNMP trap (if used). The notes can provide instructions about what action to take when the alarm occurs.
Smart Alarms may also be used to start and stop control functions, including Equalize, Peak Load Reduction, and LVD. For more information and application examples contact your Eaton DC product supplier and request Eaton Application Note AN0106, SC200 Advanced Alarm Features. This also applies to SC300.
State Threshold. Unavailable - the battery current is not SC300: Battery > Battery available. DCTools/Web: Batteries See SC300 or Web displays ??? or N/A on page 123. Battery The temperature measured by the battery Temperature temperature sensor. Ah Discharged The current level of battery discharge.
Up to 20 additional battery strings can be monitored if additional IOBGP Input / Output boards are connected. Refer to the dc power system Installation and Operation Guide for details on how to connect additional IOBGP Input / Output boards to the SC300. In DCTools/Web go to Batteries.
The SC300 obtains characterization data from every full battery discharge, to a specified end voltage. During a battery discharge, the SC300 uses this characterization data to calculate an estimated time until the battery will reach the specified end voltage. ...
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SC300 Handbook From the Web go to Batteries > Battery Time Remaining, or use the SC300 keypad to go to Battery. Set End Voltage to the voltage per cell when the battery is regarded as fully discharged. In general set the end voltage to the same value as for the LVD Disconnect Voltage (see LVD Configuration on page 52).
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Voltage characterization. Characterization Not Yet Run: The battery has not been Result characterized since the last restart of the SC300. Active: The SC300 is collecting the characterization data. SC300: Battery Complete: The SC300 has collected the characterization data and is updating its Web/DCTools: Batteries >...
• Or go to: Batteries. • If a battery or the SC300 is changed, then reset the value of Ah Discharged to zero (when the battery is fully charged). ► To set the value of Ah Discharged back to zero Use the SC300 keypad to go to: Battery >...
If necessary, expand the table and enable the Wrong Battery Polarity alarm. Wrong Battery Polarity Alarm If Reverse Battery Detection is connected and enabled, the SC300 will activate a Wrong Battery Polarity alarm if it detects that one or more of the batteries are connected with the wrong polarity.
A Generator Fail alarm is activated if the SC300 does not detect that the ac supply is present (rectifiers have turned on) after the Generator Fail Alarm Recognition Period following Generator Control becoming active.
Configure this with Function = Engine Run. This contact tells the SC300 that the generator is actually running, and allows it to determine if the generator has failed. Check that Fast Charge is enabled, and check the Fast Charge configuration settings. See Fast •...
SC300 Handbook Fuel Management The SC300 can monitor the use of fuel by a standby generator. ► To set up fuel management Connect a fuel level sensor to an analog input. The fuel level sensor should have a 0 to 10V •...
Input /Output (I/O) boards and SiteSure-3G modules are referenced by their serial numbers. ► To identify a particular I/O board or SiteSure-3G module Either: On SC300 keypad go to: Settings > IOBs and select a module or board. Press Enter. • ...
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Only visible if there are Solar Chargers present. Phase 1 The AC input phase 1 voltage Only visible if the SC300 is measuring ac input phases. Refer to Phase Detection on page 43. Phase 2 The AC input phase 2 voltage Only visible if the SC300 is measuring ac input phases.
Multiply Bus Voltage times Alternative Energy Input Current to give Wind • Generator Power Smart analogs are not visible on the SC300 front panel, unless the Main Screen values have been set to Smart Analog. Refer to Main Screen Parameters, page 14 for more details. Smart Analogue Values Parameter...
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The maximum value over the last Smart Analog log interval. Units The units of the Smart Analog. The SC300 takes the units from the first analog input mapped to this Smart Analog for Addition and Average. For Multiplication, units are kilowatts.
Do not use System States The SC300 monitors the following system states to provide an overview of the dc power system's operation. States displayed will depend on the dc power system model. Some states will only be displayed if there is a digital input configured for this function. For instance, the state Fan will only be displayed if there is a digital input configured with Function = ACD Fan Fail or Cabinet Fan Fail.
Notes Type any required description. When the alarm is active the text will be displayed on the SC300 and included in the SNMP trap (if used). Digital Outputs The Input / Output (I/O) board is fitted with a number of digital outputs (relays) which can control external equipment or alarm systems.
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Expand the Digital Outputs table. • In the Control State column of the required digital output, select Active or Inactive. • Or, use the SC300 keypad to go to Digital Outputs: • Select the required digital output. Press Edit. •...
I/O board loses power or loses communication with the SC300. Alternative Energy Input Metering The SC300 can meter currents supplied to the DC bus from alternative energy sources such as solar or wind. This means that it can calculate currents to and from the DC bus correctly, even when both rectifiers and alternative energy sources are providing power.
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Analog input function: current or voltage as appropriate. • If there is no analog input with Function = Voltage, the SC300 will use Bus Voltage for its calculations. To add more energy sources to the same meter, configure them as extra lines in Meter •...
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The analog input value that is used in this meter. Web: number Applications > Energy Metering > Meter Function Tells the SC300 whether to treat this value as a Configuration > Analog voltage (V), current (A), or power (W or kW) for Inputs the power calculation. System Value The meter that uses this system value.
► To connect a Fan Controller The FC100 fan controller is an RXP device and must be registered with the SC300 before it will communicate with it. Connect the FC100 communications port (RJ-45) to the RXP bus using an RJ-45 patch cable..
Data log entries are also written whenever a system event occurs (as for the Event Log). The most recent Data Log entries are also shown in the SC300 web view, on the Log screen. See Communication via Web Browser on page 106.
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Go to Logs > Download and click on Download next to the required log. Wait for the log entries to download from the SC300. After the download finishes, Excel gives the message “The file you are trying to open, …, is in a different format than specified by the file extension.
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1 month. To avoid losing data, it would be necessary to download and save the logs at intervals less than one month. The SC300 estimates the time to fill the log and displays it on the web under Log Management. ...
Standby Mode Two SC300s may be connected in the same power system to the same RXP bus. One of the SC300s will operate as normal (Active SC300) and the other will act as a backup unit (Standby SC300). If the Active SC300 fails or is removed, then the Standby SC300 will become Active after two to three minutes, and then control the power system in the usual way.
SC300 Handbook Communications Options The SC300 system controller has a type AB Micro-USB interface, an RS-232c serial, and an Ethernet 100BaseT interface (XS31) for communication with a local or remote PC or laptop, or a Network Management System (NMS). See the diagrams on page 2 for locations of these connectors.
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Communications SC300 Setup The network administrator may assign a unique IP address to each SC300 to be connected to the TCP/IP network. Alternatively, use DHCP or Auto IP to automatically assign an IP address. ► To configure an SC300 for Ethernet communications from the keypad Go to Settings >...
"https://" before the IP Address. If https is being used, and this is the first connection to that SC300, the browser will ask whether you to “confirm a security exception”, or similar. You will need to add an exception, accept the certificate.
Communication via a Network Management System using SNMP The SC300 system controller can be configured to allow access by a Network Management System (NMS), and/or to send alarms as SNMP traps to up to eight different SNMP trap receivers on an NMS.
In DCTools, go to Communications > Remote Access Protocols > SNMP Set the following parameters: System Object ID: See: To Allow NMS Access to a SC300 on page 107. Trap Version: Set to SNMP V1, V2, V3 as required. Trap Format: Set to Eaton or X.733 as appropriate .
To change SNMP trap sending options by trap source To make the SC300 send a trap only on an alarm activation or deactivation, or to stop the SC300 sending any traps when a particular alarm occurs: Go to the Send Trap setting for that particular alarm. Send trap settings are present in the Alarm States Table, Analog Input Alarms tables, and Digital input alarms table.
SC300 Handbook Communication via Email The SC300 system controller can be configured to send Email alarm messages when an alarm is activated or de-activated. ► To set up Email communications: Set up Ethernet communications and connect the SC300 to the IP network. See Ethernet Communications on page 104.
Email address. The last three digits represent the SMTP reply codes defined in RFC 821 and its extensions. A code of 250 indicates that the most recent email was delivered successfully. The SC300 will set the result to 9999 if communication with the SMTP server has failed.
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DCTools: Communications > Remote Access Protocols > Modbus * The SC300 also supports Modbus-RTU via the RS-232c serial port (XS1). For details request Application Note AN0107 from your Eaton dc product supplier. Diagnostics The following diagnostic information is available.
Settings DCTools : Communications > Physical Ports > Serial > Port Settings GSM Modem Communications A GSM modem may be added allow the SC300 to send SMS alarm messages. Connections Optional: SC300 system controller PC/laptop with web browser and SC300...
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Not all modems are suitable. If your modem does not operate correctly check the modem setup string. Contact your Eaton dc product supplier or Eaton for further assistance. See Worldwide Support on page 153. ► To enable modem communications Connect to the SC300: On web, go Interfaces >...
Send the message to the SC300 GSM modem telephone number. The SC300 will reply with a dc power system status message. This will include: Number of active alarms, bus voltage, load current, ac voltage, battery current, battery temperature, battery time remaining (if available).
S3P Protocol is not used by the web server. ► To Enable/Disable S3P access On the SC300 keypad go to Settings > Setup > S3P. Select Enabled or Disabled. • Connect to the SC300 (see details on page 104).
PowerManagerII) is read only. The password must be entered before any setting can be changed. If a Write Access Password is lost, clear it from the SC300 keypad and change it via the Web. ► To set a Write Access Password Connect to the SC300 with Web (see details on page 104).
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Set the following parameters as required. Parameter Description Where to find: HTTP Access Enable to allow un-encrypted access to the SC300 web server. SC300: Settings > Setup Disable to prevent un-encrypted access to the DCTools: Configuration > SC300 web server.
Communications RADIUS Authentication The SC300 can be configured to authenticate web and SNMP communications using RADIUS. Remote Authentication Dial In User Service The SC300 supports both RADIUS authentication and accounting. ► To configure RADIUS Set the following parameters as required.
Eaton. This includes disassembly and/or servicing of any modules. • For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact details on page 153. Topic Page...
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USB driver not loaded Use Device Manager to check that the driver is correctly installed. SC300 time/date is incorrect Time/date is different on SC300 None. Time shown on SC300 is UTC. compared to Web. Time on PC running Web or DCTools is local time.
The SC300 system controller or the I/O board can be replaced without switching off the dc power system and disconnecting the equipment it powers. If the system is configured for only one IO Board, the SC300 will automatically detect the IO Board and assign it as IOB 1 (address 1).
Microsoft Internet Explorer 11 or later, Mozilla Firefox 3.0 or later. IOBGP I/O Board The following specifications apply to a single IOBGP I/O board connected to the SC300 system controller. Digital Outputs/Alarm Relays (IOBGP) Number of Digital Outputs/Relays (one also used for Monitor OK alarm)*...
A cabinet fan has failed (indicated by an active digital input with Function set to Cabinet Fan Fail "Cabinet Fan Fail"). Characterizing Battery The SC300 is running a battery characterization, which is a full depth test battery discharge. See details on page 73. Configuration Error One of the following is true: •...
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The Fast Charge control process is active. See Fast Charge on page 32. Generator Fail Generator Control is active but the SC300 has not detected that the ac supply is present (rectifiers have not turned on) after the Generator Fail Alarm Recognition Period.
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This is identical to System Overload. This alarm is enabled when another system overload alarm is needed with different settings. Unknown Hardware The SC300 has detected an unknown type of device on the RXP bus. Contact your Eaton DC product supplier for advice. Unmapped IOB Found An I/O board or SiteSure-3G module is connected to the SC300, but its serial number is not in the I/O Board to Serial Number Mapping table.
IOB 1. If more IO Boards are installed, or in a new system with more than one IO board, or if an SC300 is changed or loaded with a new configuration file, the IO Board mapping must be set. Input/output, sensors and most voltage control processes are only available if this mapping is set.
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SC300 Handbook ► To manually map I/O boards or Fan Controllers Either: Use the SC300 keypad to go to: Settings > IOBs. The serial numbers of registered Input / • Output boards are displayed. Select an unmapped Input / Output board or Fan Controller (identified as New). Press •...
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User Defined XH15D * Function is an internal analog or digital input value used by the SC300 for voltage control processes, and/or to generate System States, and/or to generate system alarms. # Digital inputs 10, 11, 12 are only available with IOBGP-10/11/20/21...
Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest authorized service agent. NOTE: Only one fault to be recorded per form. For further information contact your local Eaton dc product supplier or Eaton (see contact details on page 153). Date: ________________...
Audible Alarm Indication • 15, 55 Index AVC • See Active Voltage Control ??? on SC300 Display • 15, 123 Battery • 68 Ah Discharged • 33, 68, 76 AC Alarm Thresholds • 57 Battery Capacity • 68 AC Rectifier Current Limit •...
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