Brake Cable Removal And Installation; Brake Cable Removal; Brake Cable Installation - Club Car Carryall 300 2018 Maintenance And Service Manual

WHEEL BRAKE ASSEMBLIES

BRAKE CABLE REMOVAL AND INSTALLATION

See General Warnings on page 1-1. See also Asbestos Dust Warning on page 6-1.

BRAKE CABLE REMOVAL

1. Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s). See
Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Disconnecting the Battery- Gasoline Vehicles on page 1-3.
2. Place chocks at the front wheels.
3. Release the park brake if engaged and loosen equalizer retaining nuts (1) on equalizer rod (2) to slightly loosen
the brake cables (3) (Figure 6-1, Page 6-2).
4. Rotate the brake cable upward and pull cable end through hole in top of equalizer (4).
5. Remove E-clip securing front end of cable to frame crossmember and pull cable from crossmember.
6. Remove bow-tie pin (1) and the clevis pin (2) from the brake lever on each wheel and pull the clevis (4) away
from the lever (Figure 6-17, Page 6-11).
7. Remove E-clip (3) from cable at the cable support bracket (5). Remove cable from bracket.
8. Note routing of cable through hanger for installation of new cable. Pull cable from vehicle.
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Figure 6-17 Disconnect Cables at Rear Brakes

BRAKE CABLE INSTALLATION

1. Place the end of the new cable into the equalizer (4) (Figure 6-1, Page 6-2). Secure the cable to the vehicle
frame with new E-clip. Route cable through hanger in the same manner as before.
2. At the rear wheel brake, connect the cable to the brake actuator arm using new clevis pin (2) and new bow-tie pin
(1) (Figure 6-17, Page 6-11).
3. Place the cable in the cable support bracket (5) and secure with new E-clip (3).
4. Adjust the brakes. See Brake Adjustment on page 6-9.
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2018 Carryall 300 Maintenance and Service Manual
Brake Cable Removal and Installation
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Page 6-11