Brake Cable Removal And Installation - Club Car 2005 Precedent Maintenance And Service

WHEEL BRAKE ASSEMBLIES

BRAKE CABLE REMOVAL AND INSTALLATION

See General Warnings, Section 1, Page 1-1. See also Warning on Page 6-1.
Brake Cable Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-2.
2. Place chocks at the front wheels.
3. Gain access to the pedal group by removing the floor mat and access panel. See Pedal Group
Removal, Section 5, Page 5-1.
4. Loosen the two jam nuts (1 and 3) on either side of turnbuckle (2) (Figure 6-19, Page 6-11). Note that
the forward jam nut (1) is a left-hand thread. Thread each nut approximately 1/2 inch (12.7 mm) away
from the turnbuckle.
5. Loosen turnbuckle (2) until the bolt (5) is free of the turnbuckle.
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Figure 6-19 Loosen Brake Cables
6. Rotate the bolt (5) and equalizer bracket (4) to the upright position then slip the cable heads out of the
bracket.
7. Remove nut (1) from the bolt (2) that secures front of the leaf spring (Figure 6-21, Page 6-12). Do not
remove bolt (2).
8. Remove the mounting tab (3) of the brake cable from the bolt.
9. Using brake cable release tool (CCI P/N 102555501), compress the retaining clips on the end of the
cable housing enough to slide the cable end out of the hole in the frame.
10. Remove bow tie locking pin (1) and the clevis pin (2) from the brake lever on each wheel and pull the cle-
vis (3) away from the lever. (Figure 6-20, Page 6-12).
11. Using brake cable release tool (CCI P/N 102555501), compress the retaining clips on the end of the
cable housing enough to slip the cable end out of the bracket (4) and remove the brake cable from the
vehicle.
CLIPS
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2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
Brake Cable Removal and Installation
Page 6-11
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