Section 13 - Electrical Components: Electric Vehicles; Key Switch; Testing The Key Switch; Key Switch Removal - Club Car Carryall 300 2018 Maintenance And Service Manual

SECTION 13 — ELECTRICAL COMPONENTS: ELECTRIC
VEHICLES
DANGER
Electrical Components: Electric Vehicles
• See General Warnings on page 1-1.
WARNING
• See General Warnings on page 1-1.

KEY SWITCH

See General Warnings on page 1-1.

TESTING THE KEY SWITCH

See Test Procedure 5 – Key Switch and MCOR Limit Switch Circuit on page 12-22.

KEY SWITCH REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles,
Section 1, Page 1-4.
2. Remove instrument panel. Refer to See Instrument Panel Removal on page 4-10..
NOTE: Take care to prevent key switch terminals and wires from touching the metal frame around the dash.
3. Disconnect the wires from the key switch. Do not allow wires to touch.
4. From the back of the instrument panel, push down on the retaining tabs surrounding the key switch (4) and
remove the key switch cap (8). Using a 1-inch socket, hold the key switch and remove the switch retaining nut
(6) from the outside of the instrument panel (Figure 13-1, Page 13-2).

KEY SWITCH INSTALLATION

1. Position the key switch (3) and key switch washer (1) in the instrument panel, then install and tighten the key
switch nut (5) to 35 to 45 in·lb (4 to 5 N·m). Install key switch cap (6) into instrument panel, align the bent washer
tab with the slot in the plastic.(Figure 13-1, Page 13-2).
2. Refer to the wiring diagram to connect the wires to the key switch terminals. See Wiring Diagrams, Section 12,
Page 12-4.
3. Install instrument panel. Refer to See Instrument Panel Installation on page 4-10.
4. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
2018 Carryall 300 Maintenance and Service Manual
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