Headlight Switch; Headlight Switch Removal; Headlight Switch Installation; Headlights - Club Car Carryall 300 2018 Maintenance And Service Manual

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Headlight Switch

HEADLIGHT SWITCH
See General Warnings on page 1-1.
TESTING THE LIGHT SWITCH
See Test Procedure 25 – Light Switch on page 18-41.

HEADLIGHT SWITCH REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles,
Section 1, Page 1-4.
2. Remove the instrument panel. See Instrument Panel Removal, Section 4, Page 4-10.
3. Disconnect the wires from the light switch (4 and 9) (Figure 20-21, Page 20-24).
4. Collapse the tabs and un-snap the light switch (4) from instrument panel.

HEADLIGHT SWITCH INSTALLATION

1. Connect the wires to the light switch (4 and 9) (Figure 20-21, Page 20-24).
2. Reinsert light switch (4) to instrument panel.
3. Install the instrument panel. See Instrument Panel Installation on page 4-10.
Be sure that key switch terminals cannot touch the frame and the instrument panel is properly seated and
snapped in place.
4. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.

HEADLIGHTS

HEADLIGHT BEZEL REMOVAL

1. Disconnect the batteries and discharge the controller. Disconnecting the Batteries – Electric Vehicles on page 1-4.
2. Remove the cowl. See Cowl Removal, Section 4, Page 4-5.
3. Remove the front fenders. See Front Bumper and Side Fender Removal, Section 4, Page 4-9.
4. Loosen and remove the M6 self-tapping bolts (3) that attach the bezel (1) to the vehicle frame. (Figure 13-7,
Page 13-14).

HEADLIGHT BEZEL INSTALLATION

1. Install bezel (1) to vehicle frame.
2. Install the three M6 self-tapping bolts (3) that attach the bezel onto frame. Tighten to 44 in·lb (5 N·m).
3. Install the front fenders. See Front Bumper and Side Fender Installation, Section 4, Page 4-9.
4. Install the cowl. See Cowl Installation, Section 4, Page 4-5.
5. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
Page 13-12 2018 Carryall 300 Maintenance and Service Manual
ELECTRICAL COMPONENTS: ELECTRIC
VEHICLES