INDEX
bearing
cleaning .................................................20-5–20-6
inspection...............................................20-5–20-6
removal .......................................................... 20-6
belt tension adjustment ..................................... 20-13
brush spring
inspection....................................................... 20-2
replacement ................................................... 20-2
brushes ............................................................. 20-1
inspection....................................................... 20-2
replacement ................................................... 20-2
commutator........................................................ 20-4
armature replacement ..................................... 20-7
cleaning ......................................................... 20-7
inspection....................................................... 20-7
disassembly...............................................20-1, 20-4
field coil
inspection....................................................... 20-9
removal .......................................................... 20-6
installation ....................................................... 20-12
removal ............................................................. 20-1
rework ............................................................... 20-9
testing ............................................................. 18-29
steering
adjustment ........................................................... 7-6
rack and pinion
assembly........................................................ 7-10
disassembly ..................................................... 7-8
installation ...................................................... 7-13
removal ............................................................ 7-7
steering column
assembly ............................................................. 7-3
disassembly......................................................... 7-3
installation ........................................................... 7-5
removal ............................................................... 7-3
steering wheel
installation ........................................................... 7-2
removal ............................................................... 7-1
suspension, front
camber adjustment............................................. 7-15
components ....................................................... 7-17
delta a-plate, installation .................................. 7-20
delta a-plate, removal...................................... 7-20
kingpin and steering spindle, installation ........... 7-20
kingpin and steering spindle, removal............... 7-17
leaf spring, installation ..................................... 7-17
leaf spring, removal......................................... 7-17
shock absorber, installation.............................. 7-20
shock absorber, removal.................................. 7-20
wheel bearings and hub, inspection.................. 7-21
wheel bearings and hub, installation ................. 7-21
wheel bearings and hub, removal..................... 7-21
lubrication .......................................................... 7-15
toe-in adjustment................................................ 7-16
wheel alignment ................................................. 7-15
suspension, rear
leaf spring
installation ........................................................ 9-5
removal ............................................................ 9-2
Index-6
2018 Carryall 300 Maintenance and Service Manual
shock absorber
inspection and removal...................................... 9-1
installation ........................................................ 9-2
T
test procedures, CDT connection...........................11-27
test procedures, charger
AC power and continuity test of AC circuit........... 15-21
battery condition using charger.......................... 15-21
battery voltage using multimeter ........................ 15-20
DC circuit continuity test ................................... 15-22
DC plug/receptacle........................................... 15-20
on-charge battery voltage ................................. 15-21
output test........................................................ 15-22
test procedures, Excel with ERIC charging
15-amp fuse..................................................... 12-19
16-pin connector .............................................. 12-33
4-pin connector ................................................ 12-37
batteries/voltage check ..................................... 12-17
battery pack voltage (under load) ...................... 12-18
charge indicator light ........................................ 12-36
charger interlock............................................... 12-27
charger receptacle............................................ 12-32
Forward/Reverse rocker switch ......................... 12-23
index of ........................................................... 12-15
key switch........................................................ 12-22
MCOR ............................................................. 12-28
MCOR limit switch ............................................ 12-22
motor, A1 and A2 voltage.................................. 12-31
pre-charge resistor ........................................... 12-25
reverse buzzer ................................................. 12-35
Run/Tow switch ................................................ 12-18
solenoid........................................................... 12-26
solenoid activating coil...................................... 12-25
solenoid diode.................................................. 12-25
speed sensor, motor ......................................... 12-30
test procedures, index of
key-start gasoline vehicle.................................... 19-6
pedal-start gasoline vehicle............................... 18-14
test procedures, key-start gasoline vehicle
18-pin connector ................................................ 19-6
charging diode ................................................. 19-10
ECU .................................................................. 19-6
EFI .................................................................... 19-6
engine temperature sensor ................................. 19-6
fuel injector ........................................................ 19-6
key switch
ON position (key-start) .................................... 19-7
START position (key-start) ............................... 19-7
maintenance/operate switch................................ 19-9
MAP sensor ....................................................... 19-6
solenoid............................................................. 19-8
test procedures, motor
1 internal short circuits........................................ 16-2
2 armature circuit open ....................................... 16-3
3 field circuit open .............................................. 16-3
armature ground test .......................................... 16-9