Brake Assembly Removal And Installation; Brake Assembly Removal; Brake Assembly Installation - Club Car Carryall 300 2018 Maintenance And Service Manual

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Brake Assembly Removal and Installation

BRAKE ASSEMBLY REMOVAL AND INSTALLATION
See General Warnings on page 1-1. See also Asbestos Dust Warning on page 6-1.

BRAKE ASSEMBLY REMOVAL

1. Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s). See
Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Disconnecting the Battery- Gasoline Vehicles on page 1-3.
2. Place chocks at the front wheels and loosen the lug nuts on the rear wheels. Lift the rear of the vehicle with a
chain hoist or floor jack. Place jack stands under the axle tubes to support the vehicle. See WARNING "Lift
only one end..." in General Warnings on page 1-1.
3. Loosen the brake cables, remove the rear wheel, remove the brake drum. See Brake Shoe Removal on
page 6-1.
4. For electric vehicles: Remove the axle shaft. See Axle Shaft and Oil Seal Removal, Section 17, Page 17-1.
For gasoline vehicles: Remove the wheel hub assembly. See Rear Hub Removal, Section 26, Page 26-4.
5. Remove bow tie locking pin (13) and clevis pin (12) from brake cable (Figure 6-7, Page 6-4).
6. Remove four bolts (11) and lock nuts (10) that mount the brake assembly to the transaxle (Figure 6-7, Page 6-4).
7. Remove brake assembly from transaxle.

BRAKE ASSEMBLY INSTALLATION

1. Install in reverse order of disassembly. Use new bow tie locking pins when installing brake cables. See following
CAUTION.
CAUTION
• Before installing axle shaft, clean any residual oil from the exposed end of the axle tube and from
the oil seal area.
2. Be sure bolts (11) (CC P/N 101884801) and new lock nuts (10) (CC P/N 1013924) are used to mount the
brake assembly (Figure 6-7, Page 6-4).
3. Tighten nuts to 17 ft·lb (23.0 N·m). If torquing the bolt heads, torque to 30 ft·lb (40.6 N·m).
4. For electric vehicles: Install the axle shaft. See Axle Shaft and Oil Seal Installation, Section 17, Page 17-4.
For gasoline vehicles: Install the wheel hub assembly. See Rear Hub Installation, Section 26, Page 26-4.
5. Install the brake drum and rear wheel. See Brake Shoe Installation on page 6-7.
6. Tighten lug nuts on rear wheels, using a star pattern, to 65 ft·lb (88 N·m). See Wheel Installation on page 8-1.
7. Adjust the brakes. See Brake Adjustment on page 6-9.
Page 6-10 2018 Carryall 300 Maintenance and Service Manual
WHEEL BRAKE ASSEMBLIES