Club Car Carryall 300 2018 Maintenance And Service Manual page 7

Kingpin and Steering Spindle Installation - Maintenance-Free Ball Joints.................................................... 7-20
Delta A-Plate Removal............................................................................................................................. 7-20
Delta A-Plate Installation .......................................................................................................................... 7-20
Shock Absorber Removal......................................................................................................................... 7-20
Shock Absorber Installation ...................................................................................................................... 7-20
Front Wheel Bearings and Hubs ................................................................................................................... 7-21
Front Wheel Free Play Inspection ............................................................................................................. 7-21
Front Hub Removal.................................................................................................................................. 7-21
Front Hub Installation............................................................................................................................... 7-21
SECTION 8 - Wheels and Tires ........................................................................................................................ 8-1
General Information ....................................................................................................................................... 8-1
Wheels ......................................................................................................................................................... 8-1
Wheel Removal ......................................................................................................................................... 8-1
Wheel Installation ...................................................................................................................................... 8-1
Tires ............................................................................................................................................................. 8-2
Tire Removal............................................................................................................................................. 8-2
Tire Repair ................................................................................................................................................ 8-2
Tire Installation .......................................................................................................................................... 8-3
SECTION 9 - Rear Suspension ........................................................................................................................ 9-1
General Information ....................................................................................................................................... 9-1
Shock Absorbers ........................................................................................................................................... 9-1
Shock Absorber Inspection and Removal ................................................................................................... 9-1
Shock Absorber Installation ........................................................................................................................ 9-2
Multi-Leaf Springs.......................................................................................................................................... 9-2
Multi- Leaf Spring Removal ........................................................................................................................ 9-2
Multi-Leaf Spring Installation ...................................................................................................................... 9-5
Jounce Bumpers ........................................................................................................................................... 9-5
Jounce Bumper Removal ........................................................................................................................... 9-5
Jounce Bumper Installation ........................................................................................................................ 9-5
SECTION 10 - Periodic Maintenance .............................................................................................................. 10-1
General Information ..................................................................................................................................... 10-1
Pre-Operation and Daily Safety Checklist ...................................................................................................... 10-1
Performance Inspection ........................................................................................................................... 10-2
Maintenance ............................................................................................................................................... 10-3
Periodic Service Schedules .......................................................................................................................... 10-4
Periodic Lubrication Schedules..................................................................................................................... 10-7
SECTION 11 - Controller Diagnostic Tool (CDT) ...............................................................................................11-1
General Information ......................................................................................................................................11-2
Features ..................................................................................................................................................11-2
Plugging the CDT into the Vehicle..................................................................................................................11-3
Introductory Display ..................................................................................................................................11-3
Quick Reference Guide - Excel with ERIC Charging System...........................................................................11-4
System Info ..................................................................................................................................................11-5
Model Number..........................................................................................................................................11-5
Serial Number ..........................................................................................................................................11-5
Hardware Version .....................................................................................................................................11-5
Protocol Version .......................................................................................................................................11-5
Param Block Version.................................................................................................................................11-5
MFG Date Code .......................................................................................................................................11-5
OS Version...............................................................................................................................................11-5
SM Version ..............................................................................................................................................11-5
VCL App Version ......................................................................................................................................11-5
Parameters ..................................................................................................................................................11-5
Settings ...................................................................................................................................................11-6
Amp Hours...............................................................................................................................................11-8
Access Codes ..........................................................................................................................................11-8
2018 Carryall 300 Maintenance and Service Manual Page v