Fuel Injector Removal/Installation F2-55 - Mazda Mazda6 Workshop Manual Supplement

FUEL INJECTOR REMOVAL/INSTALLATION
Caution
• Fuel line spills and leakage on the parts are dangerous. Fuel can ignite and also deteriorate the
parts. To prevent this, always cover the mouths of the removed parts in the fuel system with rags
to soak up the fuel.
• To prevent the fuel injection pipe from clogging, be careful that foreign material has not entered
the pipe. Also, be sure to tighten the bolts with the specified tightening torque when installing the
fuel injection pipe.
• To prevent fuel leakage, follow the procedure indicated in the workshop manual when removing
and installing the fuel injector.
• The fuel injection pipe can be removed and reinstalled up to five times. Be sure to record in the
service record when removing and installing the fuel injection pipe. If removing it for the sixth
time, be sure to replace it with a new one.
Note
• Perform "Correction after Parts Installation" after replacing fuel injector. (See
Installation.)
1. Disconnect the negative battery cable.
2. Complete the "BEFORE REPAIR PROCEDURE". (See
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Complete the "AFTER REPAIR PROCEDURE". (See
.
1 Injection pipe
2 Calibration register
3 Cylinder head cover
4 Nozzle seal
5 Side wall
6 Injector bracket
Fuel injector
7
(See F2–55 Fuel Injector Installation
Fuel Injector Installation Note
1. Temporarily tighten the injector bracket.
Tightening torque
10—20 N·m {1.1—2.0 kgf·m, 7.4—14.8 ft·lbf}
2. Temporarily tighten the injection pipes.
3. Tighten the injector side injection pipes, then
tighten the common rail side.
Tightening torque
50—60 N·m {5—6 kgf·m, 37—44 ft·lbf}
4. Fully tighten the injector bracket.
Tightening torque
52—62 N·m {5.3—6.3 kgf·m, 39—45 ft·lbf}
FUEL SYSTEM
F2–45 BEFORE REPAIR
F2–45 AFTER REPAIR
Note)
R
F2–34 Correction after Parts
PROCEDURE.)
PROCEDURE.)
7.8—10.8 N·m
{80—110 kgf·cm,
70—95 in·lbf}
52—61
{5.3—6.3,
39—45}
5
6
R
4
A6E401213250201
F2
3
7.8—10.8 N·m
{80—110 kgf·cm,
70—95 in·lbf}
R
50—60
{5—6,
37—44}
N·m {kgf·m, ft·lbf}
A6E40122019
F2–55