Proceq ZAA 2600.SW Instruction Manual
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Proceq ZAA 2600.SW Instruction Manual

Automatic scrub tester
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Proceq ZAA 2600.SW
Automatic Scrub Tester
Instruction Manual

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Summary of Contents for Proceq ZAA 2600.SW

  • Page 1 Proceq ZAA 2600.SW Automatic Scrub Tester Instruction Manual...

  • Page 3: Table Of Contents

    3.1 Damages during carriage ................9 3.2 Shipment .......................9 3.3 Standard delivery ..................10 3.4 Options for Proceq ZAA 2600.SW as well as Proceq ZAA 2600 ....10 3.5 Options for crockmeter tests ................ 12 4 Device overview ....................14 5 Assembly and starting up .................. 16 5.1 Assembly .....................
  • Page 4 7.1.7 Setting the stroke length ..............29 7.1.8 Position ..................... 29 7.1.9 Menu ....................29 7.1.10 Lock ....................30 7.2 Menu structure in scrubbing mode ............. 31 7.3 Using layouts ....................32 7.3.1 Selecting a layout ................32 7.3.2 Editing the selected layout ..............32 7.3.3 View and edit all layouts ..............

  • Page 5: Exclusion Of Liability

    Illustrations, descriptions as well as the technical specifications conform to the instruction manual on hand at the time of publishing or printing. However, Proceq SA policy is one of continuous product development. All changes resulting from technical progress, modified construction or similar are reserved without obligation for Proceq SA to update.

  • Page 6: Description Of Device

    Description of device The Proceq ZAA 2600 Automatic Scrub Tester is a linear abrasion tester with touchscreen and stepless adjustable stroke length for reproducible wet abrasion, scrub resistance, washability and crockmeter tests. In particular, this instrument has the following features: •...

  • Page 7: Safety Information

    2.2 Safety notes and hints It is strictly forbidden to open the housing of the Proceq ZAA 2600. If not observed, all guarantee and liability claims to Proceq SA will be void.
  • Page 8 – not authorized by Proceq – is considered as being not in accordance with the intentions of the manufacturer and is conducted at the user's own risk. The manufacturer is not liable for any resulting damages. Every person operating or maintaining the Proceq ZAA 2600 must have read and understood this instruction manual in its entirety, in particular the safety precautions and warnings.

  • Page 9: Delivery Of Device

    7 days. However, the period could vary depending on the courier. Hence, it is recommended to check the exact time limit when receiving the goods. If there are any damages also inform your authorized Proceq agent or Proceq SA immediately. 3.2 Shipment Should the device be transported again, it must be packaged properly.

  • Page 10: Standard Delivery

    Allen key 3 mm and 2.5 mm • certificate of manufacturer • instruction manual 3.4 Options for Proceq ZAA 2600.SW as well as Proceq ZAA 2600 Friction set for ASTM D2486 1 brush 1 weight 1 cushioning pad 1 holder 2 metal strips 250 µm...
  • Page 11 5 abrasive pads (3M Scotch Brite®) 1 holder Weight 50 g Weight 100 g Weight 500 g Universal holder 1 holder 1 foam cushion 1 hard rubber cushion Modification set „Application“ Modification set „Heatable Application“ Modification set „Crockmeter“ Maintenance Proceq ZAA 2600 Page 11...

  • Page 12: Options For Crockmeter Tests

    1 set of 2 pieces elastic strap 2 sets cellular rubber Weight for test force 9 N The test weight is only achieved with a Proceq friction finger set. Weight for test force 22 N The test weight is only achieved with a Proceq friction finger set.
  • Page 13 Weight 500 g Felt cloth Cotton rubbing cloth acc. to ASTM F1319 and ISO 105-F09 A guideline for selecting the suitable equipment according to the desired standards can be found in the document „Equipment for crockmeter tests“ available at: www.proceq.com Page 13...

  • Page 14: Device Overview

    Device overview (16) (20) (11) (12) (17) (19) (10) (18) (15) (13) (14) Page 14...
  • Page 15 Start stop End stop Sample tray Tool holder Height adjustment for tool holder Sample frames Friction set Clip Levelling feet (10) Power button (11) Emergency stop button (12) Touchscreen (13) Power supply 100 V – 240 V / 50 Hz – 60 Hz (14) Delay action fuse 0.8 A / 250 V (15) Main switch (On / Off) (16) Drain hose...

  • Page 16: Assembly And Starting Up

    Assembly and starting up 5.1 Assembly Before the first use the apparatus has to be assembled or converted for use with the desired options: • Fold up the tool holder (4). • Loosen the screws of the sample frames (6) with a quarter-turn and remove the sample frames (6).

  • Page 17: Startup

    To protect persons and apparatus, proper care must be taken when lifting or carrying it. It is recommended to hold and carry the Proceq ZAA 2600 on both sides of the housing. Always remove the sample tray before lifting or tilting the device.

  • Page 18: Shutdown

    5.3 Shutdown Turn off the device by pressing the power button (10). The display will turn off and the device is shutting down. Before removing the power cable, turn off the main switch (15). 5.4 Glass plate The provided delivered glass plate is used for the optional modification sets, mainly such as application.

  • Page 19: Scrub Test

    Scrub test 6.1 Preparation Before the apparatus is prepared for scrub tests, you should have decided: • according to which standard the scrub test should be carried out • which friction set you will be using • if an even or a curved sample will be inserted Up to 4 identical or different friction sets can be used at the same time, depending on the friction material, the sample surface, the speed and the test load.

  • Page 20: Use Of The Friction Sets

    The weight of the friction sets will only be reached if the knurled nut is mounted. To avoid ejection of weights they have to be screwed to the holder. 6.1.2 Use of the friction sets: Use of the friction sets for ISO 11998: •...
  • Page 21 Use of the friction sets for ASTM D3450: • Slide on the weight for ASTM D3450 and screw it in place. • Use a sponge of 95 x 38 x 38 mm (3.74 x 1.5 x 1.5”). • Insert the sponge into the holder. Spare sponge Use of the friction sets for ASTM D4828: •...
  • Page 22 Use of the universal holder: • Clamp the abrasive medium between the two blocks. • Slide on the selected additional weight and screw it in place. Spare foam cushion Spare hard rubber cushion For tests on medium hard surfaces (e.g. plastic plate) it is recommended to equip the holder only with the hard rubber cushion.

  • Page 23: Carry Out A Scrub Test

    For tests on hard surfaces (e.g. painted steel plate), it is recommended to mount the supplied foam cushion between the hard rubber cushion and the abrasive. As a result, the abrasive is better adapted to the substrate. Mounting for hard surfaces Vibrations may occur during tests on rubber-like surfaces (e.g.
  • Page 24 Level the apparatus using the included spirit level. To do so, place the spirit level on the sample tray and adjust the levelling feet (9) until the Proceq ZAA 2600 is levelled perfectly. The sample tray must be firmly in place.
  • Page 25 In case of curved samples, the clips (8) must be removed. flat sample curved sample The clips (8) have to be mounted even in case of curved samples if exceeding one or both of the following parameters in order to avoid ejection of the friction sets at high speed and load: - speed: 80 double stroke / min - weight of the friction sets: 600 g...
  • Page 26 • Move the tool holder (4) either with or manually to the back part of the sample. • Press the „Zero“ button on the touchscreen to set the start position. Note: Do not zero directly at the start stop (1), but at least ca. 3 mm in front. •...

  • Page 27: Operation And Menu

    Operation and Menu 7.1 Main screen The Proceq ZAA 2600 is equipped with a capacitive touch screen with a glass front. The touch screen is configured to allow operation with gloves up to 1 mm thickness. The most important settings can be accessed directly from the main screen. The menu is used for any additional settings.

  • Page 28: Zero The Scrub Tester

    move slowly. If the button is held for more than a second, the speed will increase. Alternatively the tool holder (4) can also be moved by pushing it forward or backwards in the middle of the holder. 7.1.2 Zero the scrub tester The current position of the tool holder (4) can be set to 0 by pressing the „Zero“...

  • Page 29: Setting The Cycle Speed

    If the device is equipped with the appropriate modification set, also other tests like crocking, scratching or applications can be carried out with the Proceq ZAA 2600 universal unit. These functions are always integrated in the menu, however they are not working without the modification sets.

  • Page 30: Lock

    7.1.10 Lock The lock blocks all movement commands of the tool holder (4). It can be activated and deactivated by tapping the lock button. If the button is in the „armed“ setting, all functions are active. If the button is in the „locked“ setting, the functions „Scrubbing”, “Manual forward”...

  • Page 31: Menu Structure In Scrubbing Mode

    7.2 Menu structure in scrubbing mode Name Length Current Name Cycle count Layout Length Cycle per minute Cycle count Cycle per minute All Layouts Layout 1-10 Applicator Machine mode Crock / Scrub Manual speed Motor settings Speed mode Acceleration mode Unit of length (mm, cm, inch) Units...

  • Page 32: Using Layouts

    Open the menu by pressing the „Menu“ button. Go back a level by pressing the „Back“ button. Return to the main screen by pressing the „Home“ button. 7.3 Using layouts Layouts are memory slots with a custom set name which store a saved application profile (cycle speed and stroke length).

  • Page 33: View And Edit All Layouts

    7.3.3 View and edit all layouts To show all existing layouts, select „All layouts“ in the menu. A list of all saved layouts will be displayed. The active layout will be shown as “selected”. To change the name or settings of a layout, tap the relevant entry in the list. The values can then be changed in the same way as described in chapter 7.3.2 “Editing the selected layout”...

  • Page 34: Reset

    7.5 Reset With the „Reset“ button the cycle counter (double stroke counter) will be reset. This cannot be undone. If the „Reset“ button has been tapped this message appears which has to be either confirmed or rejected. 7.6 Status messages 7.6.1 Overload "Motor has stopped because of overload.

  • Page 35: The Motor Is Overheated

    The fields for cycle speed and stroke length are marked red. After tapping on the information symbol a message will appear that either the cycle counts or the cycle speed are too high. Solution: The motor cannot reach the preset number of double strokes with the preset stroke length and speed.

  • Page 36: Lubrication The Guide Rods

    Pressing the Emergency Stop button (11) immediately stops the motor. The power supply of the motor is interrupted so that the tool holder (4) can be moved by hand. The touch screen and control unit of the Proceq ZAA 2600 remain active since only the power supply is interrupted.

  • Page 37: Crocking With The Scrub Tester

    For available options for crockmeter tests please refer to chapter 3.5 “Options for crockmeter tests” on page 12. A guideline for selecting the suitable equipment according to the desired standards can be found in the document „Equipment for Crockmeter tests“ available at: www.proceq.com Page 37...

  • Page 38: Mounting The Friction Finger Set A

    8.2.1 Mounting the friction finger set A 1) Place the felt stamp. 2) Place the rubbing cloth on the felt stamp with one corner (circled in red) facing the holder screw (circled in green). 3) Clamp the rubbing cloth 4) Slide on the weight and screw it in place. smoothly.

  • Page 39: Mounting The Friction Finger Set B

    8.2.2 Mounting the friction finger set B Compress the ring to enlarge the Slide on the weight and screw it in place. diameter and move it over the rubbing cloth. The test load of 9 N will only be reached if the knurled nut is mounted furthermore it prevents the weight from accidentally falling down (risk of injury).

  • Page 40: Mounting The Friction Finger Set C

    8.2.3 Mounting the friction finger set C 1) Check the cellular rubber for 2) Place the rubbing cloth on the cellular damages. rubber with one corner (circled in red) facing the holder screw (circled in green). 3) Clamp the rubbing cloth smoothly. 4) Slide on the weight and screw it in place. If your friction finger set does not look like picture 3, meaning one corner of the rubbing cloth (circled in red) does not face the holder screw (circled in green), you need to redo step 2.

  • Page 41: Carry Out Crockmeter Tests

    Level the apparatus using the included spirit level. To do so, place the spirit level on the sample tray and adjust the levelling feet (9) until the Proceq ZAA 2600 is levelled perfectly. The sample tray must be firmly in place.
  • Page 42 • Loosen the screws of the height adjustment for tool holder (5). Place the tool holder (4) in the highest position and fasten the screws. • Remove the four clips (8). • Mount the friction finger set in the lane above the sample and fasten it with the screw.
  • Page 43 • Set the number of double strokes and stroke length on the touchscreen. (refer to chapter 7.1.7 “Setting the stroke length” on page 29). • If necessary, apply the friction medium agreed on the friction material and/or on the coating. •...

  • Page 44: Converting From Scrub Tester Into Basic Unit

    Converting from scrub tester into basic unit Thanks to its modular construction, the automatic universal unit can be equipped with different kits for carrying out applications, washability, crocking and scratch resistance tests as well as recording of the drying time. Before mounting an optional modification set, the device has to be converted to basic unit.

  • Page 45: Converting From Basic Unit Into Scrub Tester

    10 Converting from basic unit into scrub tester Always unplug the power cable before assembling and/or converting the unit. • Remove the start stop (1) and the end stop (2). • Loosen the fixing screws of the side panels (18) and remove the side panels (17).
  • Page 46 • Mount the height adjustment (5) with the tool holder (4) on the left side of the device, the height adjustment (5) without the tool holder on the right side. • Fold up the tool holder (4) and place the sample tray (3) in the unit. The drain lead-out has to be at the back part of the unit.
  • Page 47 • Place the sample frames (6) in the unit and while pressing them down fix the screws with a quarter-turn. • Fold down the tool holder (4). • Remount the side panels (17), the one with slit on the right side, the other one on the left side.

  • Page 48: Maintenance And Cleaning

    11.2 Cleaning In order to ensure a perfect function, the Proceq ZAA 2600 should be kept as clean as possible. Remove eventual stains of friction medium, coating materials or adhesives immediately before they can dry. Later they can often only be removed with difficulty.
  • Page 49 No oil shall be sprayed into the apparatus. The function of electrical or mechanical components could be impaired. For lubricating proceed as follows: • Remove the sample frames (6) and the sample tray (3) (see chapter 5.1 “Assembly” as from page 16). •...

  • Page 50: Replacing The Fuse

    Should it still be impossible to switch on the apparatus, please contact Proceq SA or your authorized Proceq agent. 11.5 Inspection The instrument should be checked for proper condition by a qualified electrician at an interval of 2 years. Alternatively, this test may also be performed by Proceq SA. Page 50...

  • Page 51: Technical Specifications

    12 Technical specifications Stroke speed: 1-600 mm/s, (0.04-23.62”) up to 100 double strokes / min Resolution: 1 mm/s Stroke speed accuracy: ±1 % 5.7“, TFT (LCD) colour, VGA resolution Touchscreen display: LED backlight Material: Housing: red anodized aluminium Sample tray: stainless steel 1.4301 695 x 355 x 210 mm (27.36 x 13.98 x 8.27”) Dimensions device (LxWxH): Dimensions glass plate (LxWxH): 553 x 300 x 15 mm (21.77 x 11.81 x 0.59”)
  • Page 52 Ambient conditions for operation Temperature range: 5°C to +45°C (41 °F to 113 °F) Relative humidity: 20% to 80%, no condensation Sunlight: Do not expose to strong sunlight for long period Ambient conditions for transport and storage: Temperature range: -20°C to +85°C (-68 °F to 185 °F) Relative humidity: 20% to 80%, no condensation Sunlight:...

  • Page 53: Glossary

    Glossary Acceleration mode ......33 Features .......... 6 Ambient condition Fuse Operation ........51 Replacing ........50 Ambient conditions Storage ........52 Transport ........52 Glass plate ........18 Assembly and starting up ....16 Guide rods Available friction sets ....19 Lubricating .........
  • Page 54 Friction finger set A ....38 Cycle speed....... 29 Friction finger set B ....39 Stroke length ......29 Friction finger set C ....40 Shipment ......... 9 Shutdown ........18 Speed mode........33 Standard delivery ......10 Operation and menu ...... 27 Startup ..........
  • Page 56 Subject to change. Copyright © 2017 by Proceq SA, Schwerzenbach. All rights reserved. www.proceq.com Version 1.2 dated 26.01.2018...

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