Proceq ZCC2087 Instruction Manual
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Proceq ZCC2087 Instruction Manual

Cross-cut tester
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ZCC2087
Cross-Cut Tester
Instruction Manual

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Summary of Contents for Proceq ZCC2087

  • Page 1 ZCC2087 Cross-Cut Tester Instruction Manual...
  • Page 2 Ringstrasse 2 CH-8603 Schwerzenbach Switzerland Classification: Manual Revision History Date Author, Comments Aug 18, 2021 PEGG Initial document merged from ZCC 2087 e v1.5 and Zprospekt_intro_crosscut_d_e Apr 14, 2021 PEGG Released Document 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 3: Table Of Contents

    Choice of the appropriate spacing of cuts ..............9 5.3.1 Spacing according to DIN EN ISO2409 ..............9 5.3.2 Spacing according to ASTM D3359 ................9 Handling of the ZCC2087 ..................10 Handling according to DIN EN ISO2409 ..............10 6.1.1 Removing loose particles ..................11 Handling according to ASTM D3359 ..............
  • Page 4 ZCC2087 - Manual 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 5: Important Information

    The content of this document is intellectual property of Proceq SA. Illustrations, descriptions as well as the technical specifications conform to the instruction manual on hand at the time of publishing or printing. However, Proceq SA is one of continuous product development. All changes resulting from technical progress, modified construction or similar are reserved without obligation for Zehntner to update.

  • Page 6: Safety Information

    Unauthorized modifications and changes of the ZCC 2087 are not permitted. Reproduction of the ZCC 2087 without permission is not allowed. Proceq SA refuses all warranty and liability claims for damages caused by usage of the ZCC 2087 in combination with non-original accessories, or accessories from 3 party suppliers.

  • Page 7: Product Description

    DIN EN ISO 2409 1 mm (0.04”), 2 mm (0.08”) and 3 mm ZCC 2087.4 DIN EN ISO 2409 (0.12”), exchangeable ZCC 2087.5 1 mm (0.04”) ASTM D3359 ZCC 2087.6 2 mm (0.08”) ASTM D3359 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 8: Standard Delivery

    (see technical specifications) Allen key Brush (for versions ZCC 2087.1 to ZCC 2087.4) Roll of adhesive tape ACC753 (Length: 50 m, Width: 25 mm) Magnifier Certificate of manufacturer Carrying case 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 9: Accessories

    6 blades, spacing: 2 mm ACC166 Multi-blade cutting tool with 11 blades, spacing: 1.5 mm Proceq SA refuses all warranty and liability claims for damages caused by usage of the ZCC 2087 in combination with non-original accessories, or accessories from 3 party suppliers.

  • Page 10: Device Overview

    ZCC2087 - Manual 4 Device overview Flexible cutting head Ergonomic handle Multi-blade cutting tool Fixing screw 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 11: Flexible Cutting Head

    It avoids unbalanced pressure by the operator and provides a uniform cutting depth over the complete width. Therefore it is also suitable for untrained users. Flexible cutting head ensures reproducible cross-cuts. 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 12: Multi-Blade Cutting Tool

    Remove the multi-blade cutting tool turn and re-inserted it. If all six blades are worn out, either a spare multi-blade cutting tool can be purchased at Proceq or at an authorized Proceq agent. 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 13: Executing A Cross-Cut Test

    30° (X-cut) and with method B the intersecting cuts are at an angle of 90° (lattice pattern). In order to produce these cuts a dedicated cross-cut tester as the ZCC2087 can be used, or alternatively a sharp blade with the appropriate cross-cut templet (ZCT2160). The cross-cut tester is specifically designed to produce a reproducible pattern.

  • Page 14: Choice Of The Appropriate Spacing Of Cuts

    0 mil – 2 mil 1 mm 50 μm - 125 μm 2 mil – 5 mil 2 mm To test film thickness over 125 μm use test method A, as described in the standard. 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 15: Handling Of The Zcc2087

    ZCC2087 - Manual 6 Handling of the ZCC2087 6.1 Handling according to DIN EN ISO2409 Hold the cross-cut tester only at the handle. The flexible cutting head should always move freely. Never use your other hand or finger of the leading hand to add additional pressure to the cutting head during testing.

  • Page 16: Removing Loose Particles

    The flexible cutting head should always move freely. Never use your other hand or finger of the leading hand to add additional pressure to the cutting head during testing. Always pull the cross-cut tester, never push it. 24. August 2021 © Copyright 2021, PROCEQ SA...
  • Page 17 Inspect the grid area for removal of coating using a magnifier and rate the adhesion in  accordance with the cross-cut scale. Repeat the test in two other locations on each test panel.  Issue a test report.  24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 18: Evaluation - Cross-Cut Classification

    Removal from most of the area of the X under Removal from most of the area of the X under the tape the tape Removal beyond the area of the X removal of coating beyond the area o 24. August 2021 © Copyright 2021, PROCEQ SA...
  • Page 19 The area affected is 35 to 65 % of A cross-cut area greater than 65 % the lattice. is affected. Any degree of flaking that cannot Flaking and detachment worse than even be classified by classification classification 1B. 24. August 2021 © Copyright 2021, PROCEQ SA...

  • Page 20: Maintenance And Cleaning

    Outer cleaning of the device as described below  All other maintenance and repair work shall only be carried out by Proceq SA or your authorized Zehntner agent, otherwise all the guarantee and liability claims will be void. 8.2 Cleaning of the device For cleaning of the aluminium housing use a proper, soft cloth.

  • Page 21: Technical Specification

    Red anodized Aluminum Multi-Blade Cutting tool Hardened Steel Dimensions (LxWxH) 160 x 26 x 80 mm (6.30 x 1.02 x 3.15“) Weight 245 g (0.54 lbs)) Protection class 1 (according to EN 61140) 24. August 2021 © Copyright 2021, PROCEQ SA...
  • Page 22 ZCC2087 - Manual For safety and liability information, please download www.screeningeagle.com/en/legal Subject to change. Copyright © 2021 by Proceq SA, Schwerzenbach. All rights reserved. 24. August 2021 © Copyright 2021, PROCEQ SA...
  • Page 23 1 Fusionopolis Way Unit B, 19th Floor #20-02 Connexis South Tower Five Continent International Mansion, No. 138632 Singapore Zhao Jia Bang Road +65 6382 3966 Shanghai 200032 info-asia@proceq.com +86 21 631 774 79 info-china@proceq.com 24. August 2021 © Copyright 2021, PROCEQ SA...

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