2 2 - Q - 0 0 0 7 ... 2 2 - Q - 0 0 0 9 , 2 2 - Q - 0 0 4 9 ... 2 2 - Q - 0 0 5 6 , 2 2 - Q - 0 0 9 7 ... 2 2 - Q - 0 0 9 9 , 2 2 - Q - 0 1 0 3 , 2 2 - Q - 0 1 0 9

MY22 H0 3 - 22 _1. 0_ 0 1.10 .2021

Table of Contents

Chapters

Table of Contents

Summary of Contents for Shimano EDISON COMP I-12

Page 1 HERCULES pedelecs with SHIMANO SC-E6100 on-board computer EDISON COMP I-12 | EDISON GR I-11 | EDISON SPORT I-10 NOS FS SUV 2.1 | NOS FS SUV 2.2 | NOS SUV 2.1 | NOS SUV 2.2 2 2 - Q - 0 0 0 7 … 2 2 - Q - 0 0 0 9 , 2 2 - Q - 0 0 4 9 … 2 2 - Q - 0 0 5 6 , 2 2 - Q - 0 0 9 7 … 2 2 - Q - 0 0 9 9 , 2 2 - Q - 0 1 0 3 , 2 2 - Q - 0 1 0 9...
Page 2: Table Of Contents
Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Type number and model Frame number Identifying the operating instructions Aim of the operating instructions Safety Residual risks 2.1.1 Risk of fire and explosion 2.1.1.1 Rechargeable battery 2.1.1.2...
Page 3 Control panel functions on right 3.4.5 Hand brake 3.4.6 Battery level indicator (battery) Technical data 3.5.1 Pedelec 3.5.2 Motor 3.5.2.1 SHIMANO EP8 DU-EP800 3.5.3 On-board computer 3.5.3.1 SHIMANO SC-E6100 3.5.3.2 Specifications for wireless systems 3.5.4 Emissions 3.5.5 Rechargeable battery 3.5.5.1 SHIMANO, BT-E8036 3.5.6...
Page 4 Contents Transporting and storing Weight and dimensions for transportation Designated handles, lifting points Transportation 4.3.1 Using the brake transport securing system 4.3.2 Transporting the pedelec 4.3.3 Shipping a pedelec 4.3.4 Transporting the battery 4.3.5 Shipping the battery Storing 4.4.1 Break in operation 4.4.1.1 Preparing a break in operation 4.4.1.2...
Page 5 6.5.9.1 Brake handle position 6.5.9.2 Brake handle tilt angle 6.5.9.3 Determining the grip distance 6.5.9.4 Grip distance on a SHIMANO ST-EF41 brake lever 6.5.9.5 Grip distance on a SHIMANO ST-EF41 brake lever 6.5.9.6 Retracting the brake linings 6.5.10 Suspension 6.5.11 Fork sag 6.5.11.1...
Page 6 Contents 6.15 Using the saddle 6.15.1 Using the leather saddle 6.16 Using the pedals 6.17 Using the multifunctional handlebars or bar ends 6.17.1 Using leather handles 6.18 Using the bell 6.19 Rechargeable battery 6.19.1 Removing the BT-E8036 battery 6.19.2 Inserting the BT-E8036 battery 6.19.3 Charging the battery 6.20...
Page 7 Contents 7.2.6 Cleaning the suspension seat post 7.2.7 Cleaning the rear frame damper Basic cleaning 7.3.1 On-board computer and control panel 7.3.2 Rechargeable battery 7.3.3 Motor 7.3.4 Frame, fork, pannier rack, guards and kickstand 7.3.5 Stem 7.3.6 Handlebars 7.3.7 Handles 7.3.7.1 Leather handles 7.3.8...
Page 8 Contents 7.5.1.4 Checking the nipple holes 7.5.1.5 Checking the nipple well 7.5.1.6 Checking the rim hooks 7.5.1.7 Checking the spokes 7.5.2 Checking the brake system 7.5.2.1 Checking the hand brake 7.5.2.2 Checking the hydraulic system 7.5.2.3 Checking the Bowden cables 7.5.2.4 Checking the disc brake 7.5.2.5...
Page 9 Checking tyre clearance Recycling and disposal 10.1 Removal of waste guidelines Documents 11.1 Assembly report 11.2 Maintenance log 11.2.1 Edison Comp I-12 11.2.2 Edison GR I-11 11.2.3 Edison Comp I-12 11.2.4 Nos FS SUV 2.1 11.2.5 Nos FS SUV 2.2 11.2.6 Nos SUV 2.1...
Page 10 About these operating instructions Thank you for your trust! Copyright HERCULES pedelecs are premium quality © HERCULES GmbH bicycles. You have made an excellent choice. Distribution or reproduction of these operating Your specialist dealer will provide you with instructions and utilisation or communication of guidance and instruction and assemble your their content is prohibited unless expressly product.
Page 11: About These Operating Instructions
About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and HERCULES GMBH actions. You will find three warnings in the Longericher Straße 2 50739 Köln, Germany operating instructions: Tel.: +49 4473 92617 0 WARNING Fax: +49 4473 92617 29 Email:...
Page 12: Type Number And Model
Nos SUV 2.2, Wave Mountain bike 22-Q-0097 Edison Comp I-12, City and trekking Diamant bicycle 22-Q-0098 Edison Comp I-12, Trapez City and trekking bicycle 22-Q-0099 Edison Comp I-12, Wave City and trekking bicycle 22-Q-0103 Edison GR I-11, Diamant City and trekking...
Page 13: Aim Of The Operating Instructions
About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
Page 14: Safety
Safety Safety Residual risks 2.1.1 Risk of fire and explosion 2.1.1.1 Rechargeable battery Chargers with excessive voltage damage batteries. This may cause a fire or an explosion. The safety electronics may fail if the batteries are  Only use approved batteries to charge. damaged or faulty.
Page 15: Electric Shock
Safety 2.1.2 Electric shock 2.1.2.1 Damage 2.1.3.2 Incorrect tightening torque If a screw is fastened too tightly, it may break. If a Damaged chargers, cables and plug connectors screw is not fastened enough, it may loosen. This increase the risk of electric shock. will cause a crash with injuries.
Page 16: Malfunctions Due To Bluetooth
Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft and medical devices, such as pacemakers and hearing aids. Likewise, harm to people and animals in the immediate vicinity cannot be completely excluded.
Page 17: Toxic Substances
Safety Toxic substances Requirements for riders 2.2.1 Brake fluid The rider must have the required mental capacity and physical and motor skills to ride on public Brake fluid may leak out after an accident or due roads. A minimum age of 14 years is to material fatigue.
Page 18: Safety Markings And Safety Instructions
Safety Safety markings and safety What to do in an emergency instructions 2.8.1 Dangerous situation in road traffic The pedelec and battery nameplates contain  In the event of any hazards or dangers in road these safety markings and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.
Page 19: Battery Vapours Emitted
Safety 2.8.4 Battery fire After swallowing  Rinse out mouth with water. Never induce The safety electronics may fail if the battery is vomiting. Risk of aspiration. damaged or faulty. The residual voltage can cause a short circuit. The battery may self-ignite ...
Page 20: Description
Description Description Proper use All check lists and instructions for actions in these regulations for the prevention of accidents and operating instructions must be met. Approved environmental protection in the respective country accessories can be installed by specialist staff. of use must be adhered to. Use the pedelec when it is in perfect, proper The rechargeable batteries are designed to working order only.
Page 21: Improper Use
Description 3.1.1 Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...
Page 22: Permitted Total Weight (Ptw)
Nos SUV 2.1, Trapez 22-Q-0053 Nos SUV 2.1, Wave 22-Q-0054 Nos SUV 2.2, Diamant 22-Q-0055 Nos SUV 2.2, Trapez 22-Q-0056 Nos SUV 2.2, Wave 22-Q-0097 Edison Comp I-12, Diamant 22-Q-0098 Edison Comp I-12, Trapez 22-Q-0099 Edison Comp I-12, Wave 22-Q-0103 Edison GR I-11,...
Page 23: Environmental Requirements
Overview 3.1.3 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -10 °C and +50 °C. The electric be avoided. drive system is limited in its performance outside You must also keep within the following this temperature range.
Page 24 Overview The pedelec is unsuitable for the following areas of use: Child's City and bicycles/ Area of use trekking Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles for bicycles young adults Never drive off- Never drive off- Never drive off- Never drive off- Never drive off- road or perform...
Page 25: Nameplate
Description Nameplate The nameplate is situated on the frame. Use of the contains thirteen pieces of information. hub gear is described in Figure 2. The nameplate Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 21-17-1017 EPAC nach EN 15194 0,25 kW / 25 km/h zGG 150 kg EPAC 25 kg...
Page 26: Components
Description Components 3.3.1 Overview 22 23 Figure 2: Pedelec viewed from the right Front wheel Saddle Frame number Front wheel hub Pannier rack Motor under motor cover Fork Rear light and reflector Pedal Front wheel mudguard Rear wheel mudguard Battery and type number Front light Kickstand Front wheel brake...
Page 27: Chassis
Description 3.3.2 Chassis The chassis comprises two components: • Frame and • steering system. 3.3.2.1 Frame The frame absorbs all forces which act on the pedelec from body weight, pedalling and the ground. The frame also acts as a carrier for most components.
Page 28: Handlebars
Description 3.3.2.5 Handlebars 3.3.2.6 Fork The stem and handlebars are attached to the top The pedelec is steered using the handlebars. The end of the fork steerer. The axle is fastened to the handlebars are used to support the upper body fork ends.
Page 29: Suspension
Description 3.3.3 Suspension Both forks and suspension forks are fitted in this model series. 3.3.3.1 Rigid fork Rigid forks do not feature suspension. They transfer the used muscle and motor power to the road to optimum effect. Pedelecs with rigid forks consume less energy on steep roads and have a greater range than pedelecs with suspension.
Page 30 Description Negative deflection (sag) The negative deflection (sag) is the percentage of optimally adjusted. The wheel stays in contact total deflection that is compressed by body with the ground when passing over bumps (blue weight, including equipment (such as a line).
Page 31 Description Rebound damping Only applies to pedelecs with this equipment Rebound damping defines the speed at which the Rebound damping needs to be increased to suspension rebounds after being loaded. achieve an optimal setting if the air pressure or Rebound damping controls the suspension fork spring stiffness are increased.
Page 32 Description Steel suspension fork structure Air suspension fork structure The stem and the handlebars are fastened to the Depending on the model, the air suspension fork has either fork steerer. The wheel is fastened to the axle. • an air suspension assembly group (orange) and/ •...
Page 33: Rear Frame Damper
Overview 3.3.3.3 Rear frame damper A rear frame damper is primarily fitted to mountain The rear frame damper rebounds at a controlled bikes and helps to protect the pedelec and rider speed if it is optimally adjusted. The rear wheel against impacts and vibrations caused by uneven does not bounce off rough surfaces or the ground;...
Page 34 Overview When optimally adjusted, the rear frame damper The saddle rises slightly when absorbing a bump deflects quickly and unhindered when the bike hits (green line). bumps and absorbs a bump. Traction is retained (blue line). Figure 17: Optimum rear frame damper ride performance over bumps MY22H03 - 22_1.0_01.10.2021...
Page 35 Description Rebound damping for rear frame damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled position when the next bump is absorbed. The speed if it is optimally adjusted. The rear wheel suspension motion is predictable and controlled. does not bounce off rough surfaces or the ground;...
Page 36: Suntour Rear Frame Damper
Description 3.3.3.4 Suntour rear frame damper The rear frame damper features air suspension, a compression damper and a rebound damper. Figure 20: Example showing Suntour rear frame damper Air chamber Rebound lever (rebound setting) Air valve Lockout lever Total damper length Negative deflection in the rear frame damper Damper unit O-ring...
Page 37: Rockshox Rear Frame Damper
Description 3.3.3.5 RockShox rear frame damper The rear frame damper features air suspension, a compression damper and a rebound damper. Figure 21: Monarch RL as an example Threshold lever Rebound damper adjuster Air valve O-ring Scale MY22H03 - 22_1.0_01.10.2021...
Page 38: Wheel
Description 3.3.4 Wheel If a tyre with a deep tread is used on asphalt, this may make an unpleasant noise when the brakes are used In such a case, the specialist dealer needs to replace the tyre with a new one with a shallow tread.
Page 39: Spoke
Description The pedelec has either: Schrader valve • a conventional valve The Schrader valve can be pumped at filling • a Presta valve or stations. Older and easy bicycle pumps are • a Schrader valve. unsuitable for filling tyres via a Schrader valve. Dunlop valve The Dunlop valve, also known as a conventional valve, is the valve in most widespread use.
Page 40: Braking System
Description 3.3.5 Braking system A pedelec's brake system is primarily operated 3.3.5.2 Hydraulic brake using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers •...
Page 41: Disc Brake
Description 3.3.5.3 Disc brake Figure 29: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is screwed permanently to the wheel hub.
Page 42: Seat Post
Description 3.3.6 Seat post Seat posts are not designed to fasten the saddle Patent saddle posts are fastened into the seat but also to adjust exactly to the optimum sitting tube with either a quick release or a screwable position. The seat post can: clamp.
Page 43: Mechanical Drive System
Description 3.3.7 Mechanical drive system The pedelec is driven by muscle power, just like a 3.3.7.1 Chain drive layout bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
Page 44: Electric Drive System
Overview 3.3.8 Electric drive system The pedelec has an electric drive system in Bluetooth® LE connection addition to a mechanical one. All information shown on the on-board computer can be sent to external devices which support Bluetooth® LE connections. E-TUBE PROJECT for smartphones and/or tablets can be used if a Bluetooth®...
Page 45: Rechargeable Battery
If the operating time is severely shortened after charging, this is a sign that battery has reached the end of its useful life. The pedelec has a SHIMANO BT-E8036 battery: Figure 36: Overview of SHIMANO BT-E8036 battery On-Off button (battery)
Page 46: On-Board Computer
Overview 3.3.12 On-board computer The on-board computer controls the drive system with two operating elements shifter and assistance lever and displays the journey data. The on-board computer features a button. Figure 37: Overview of the on-board computer with buttons (1 and 3) and display screen (2) MY22H03 - 22_1.0_01.10.2021...
Page 47: Description Of Controls And Screens
Description Description of controls and screens 3.4.1 Handlebars Figure 38: Detailed view of handlebars with SHIMANO SC-E5003 on-board computer, used as example Rear wheel hand brake Seat post remote control Bell Switch (control panel) Front light Air valve On-board computer...
Page 48: On-Board Computer
Operation 3.4.2 On-board computer The on-board computer has a light button (1), a display screen (2), a function button (3) and an on- off button (4). Figure 40: On-screen indicators overview 1 Speed unit of measure indicator A selection can be made in the system settings to determine whether the speed is displayed in kilometres per hour [km/h] or miles per hour [mph].
Page 49 Operation 4 Bluetooth indicator Journey information Displayed when an external device is connected The displayed journey information can be via Bluetooth® LE. switched. The current selected journey information is displayed on the display screen. 5 Light indicator The following can be selected: The light symbol is shown when the light is on.
Page 50: Warnings And Errors
Operation 3.4.3 Warnings and errors Default settings The drive system monitors itself continuously and Display Function if an error is detected, it is indicated by a system message. The system may switch off B A C K L I G H T automatically depending on the type of error.
Page 51: Gear Shift
2-switch control panel If there is no switch A on the switch control panel, the button on the on-board computer will control these functions. SHIMANO shifter SL-M5100 Figure 42: 2-switch control panel Switch X Switch Y Figure 44: Shifter SL-M5100...
Page 52 Operation SHIMANO shifter SL-M8100 Figure 45: Shifter SL-M8100 Shifter MY22H03 - 22_1.0_01.10.2021...
Page 53: Hand Brake
Hand brake There is a hand brake on the left and right of the handlebars. Figure 46: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example • The left-hand brake controls the front wheel brake.
Page 54: Battery Level Indicator (Battery)
Overview 3.4.6 Battery level indicator (battery) The pedelec has a Shimano BT-E8036 rechargeable battery: Figure 47: Overview of SHIMANO BT-E8036 battery On-Off button The battery switches itself off for an hour after Battery level indicator LED being fully recharged. The charge level for the activated battery is shown The green LED on the battery level indicator on the on-board computer (see Section 3.4.2.3).
Page 55: Technical Data
36 V Nominal voltage 36 V DC Nominal capacity 17.5 Ah Weight about 2.6 kg Energy 630 Wh Table 21: Technical data for SHIMANO EP8 DU-EP800 Protection class IPX5 motor Operating temperature -10…+50 °C 3.5.3 On-board computer Storage temperature -20…+60 °C Permitted charging temperature 0…40 °C...
Page 56: Tightening Torques
Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE SL-M6100 Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE XT SL-M8100 Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE XT SL-M8130 Attachment screw 3 Nm 4 mm hex bit...
Page 57 Description eightpins H01 Seat post axle 8 Nm 6 mm hex bit Slipper clutch 18 Nm 3 mm hex bit Valve cap 0.5 Nm 5 mm hex bit Postpin axle 8 Nm 5 mm hex bit Rear clamping screw (saddle) 8 Nm 3 mm hex bit M5 attachment screw for outer sleeve...
Page 58: Transporting And Storing
Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transport 22-Q-0054 22-Q-0055 22-Q-0007 22-Q-0056 22-Q-0008 22-Q-0097 22-Q-0009 22-Q-0098 22-Q-0049 22-Q-0099 22-Q-0050 22-Q-0103 22-Q-0051 22-Q-0109 Table 28: Type number, model and pedelec type 22-Q-0052 ** Vehicle weight without battery # Not yet available when the instructions were produced Designated handles, lifting 22-Q-0053...
Page 59: Transportation
Transporting and storing Transportation 4.3.2 Transporting the pedelec Bicycle rack systems which use the handlebars or CAUTION frame to hold the pedelec in an upside-down position exert inadmissible forces on its components during transportation. This can cause Crash caused by unintentional activation the supporting parts to break.
Page 60: Storing
Transporting and storing Storing  Store pedelec, on-board computer, battery and 4.4.1.1 Preparing a break in operation charger in a clean, dry place where they are  Remove the rechargeable battery from the protected from sunlight. Do not store outdoors pedelec.
Page 61: Assembly 5.1 Unpacking
Assembly Assembly Scope of delivery WARNING  1 pre-assembled pedelec  1 front wheel Risk of eye injury Problems may arise if components are set  2 pedals incorrectly. They may cause serious injuries to  2 quick releases (optional) the face.
Page 62: Commissioning
Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...
Page 63: Preparing The Wheel
Assembly 5.3.2 Preparing the wheel There is an arrow on the sides of the tyres with the inscription ROTATION to show the direction of rotation. The inscription says DRIVE on older tyres. The rotation direction arrow indicates the recommended direction of rotation. On road tyres, the direction of rotation is mainly for optical reasons.
Page 64: Installing The Wheel In The Suntour Fork
Assembly 5.3.3 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.3.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this equipment 4 Insert the securing screw on the non-drive side. ...
Page 65: Mm Cross Axle
Assembly 5.3.3.2 20 mm cross axle Only applies to Suntour forks with this equipment 2 Tighten the cross axle with the red handle. CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
Page 66 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 59: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
Page 67: Q-Loc Quick Release
Assembly 5.3.3.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
Page 68: Fitting The Pedals
Assembly 5.3.4 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
Page 69: Preparing The Limotec Seat Post
Assembly 5.3.5 Preparing the LIMOTEC seat post Only applies to pedelecs with this equipment 1 Use the seat height formula to calculate the optimum seat post height for the length of rider's leg: Seat height (SH) = inner leg length (I) × 0.9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tightened in the frame up to the remote control to the...
Page 70: Checking The Stem And Handlebars
Assembly 5.3.6 Checking the stem and handlebars 5.3.6.1 Checking the connections 5.3.6.3 Checking the headset backlash 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
Page 71: Operation
Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and fatalities caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
Page 72 Operation CAUTION CAUTION Crash caused by material fatigue Crash caused by soiling Intensive use can cause material fatigue. A Heavy soiling can impair pedelec functions, such component may suddenly fail in case of material as braking. This may cause a crash with injuries. fatigue.
Page 73: Tips For A Greater Range
Operation Tips for a greater range The pedelec's range depends on many Gear shift influencing factors. A single battery charge may  Use a low gear and a low level of assistance on only last fewer than 20 kilometres but much more hills and when setting off.
Page 74: System Messages
Operation System messages 6.3.1 On-board computer warnings Figure 68: Example: Warning W0110 Code Cause Limitation Remedy W011 The bike's speed cannot be The maximum speed before Check that the speed sensor is fitted correctly. detected. pedal assistance is provided If the problem persists, contact your specialist dealer. may be lower than normal.
Page 75: Error Message Screen
Operation 6.3.2 Error message screen If an error message is shown over the entire display, follow the procedure indicated below to reset the screen. 1 Press On-Off button (battery). 2 Remove battery from the mount. 3 Re-insert battery. 4 Start system. Figure 69: Example: Error message E010 Code Cause...
Page 76: Battery Error Message
Operation 6.3.3 Battery error message Symbols: LED on LED off LED flashing The battery indicates errors with different LED statuses. Type Status Lighting pattern Remedy System error Communication error with Check that the charging cable is firmly and properly the pedelec system. connected.
Page 77: Instruction And Customer Service
Operation Instruction and customer service The supplying specialist dealer will provide 6.5.1 Preparing customer service. Contact details can be found on The following tools are required to adjust the the pedelec pass for these operating instructions. pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
Page 78: Pedelec Adjustment Procedure
Operation 6.5.2 Pedelec adjustment procedure  Observe the correct order for adjustment. For pedelecs with components only Sequence Adjustment Section order Saddle • Straighten saddle 6.5.4.1 • Adjust saddle height 6.5.4.2 • Adjust saddle position 6.5.4.4 • Adjust saddle tilt 6.5.4.5 Handlebars 6.5.5...
Page 79: Determining The Sitting Position
Operation 6.5.3 Determining the sitting position The starting point for a comfortable posture is the correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g. in the shoulder or back. Figure 70: The pelvis is in the right position (green) or incorrect position (red) The pelvis is in the right position if the spine forms...
Page 80 Operation Position on roadster Position on city bike Position on trekking Position on sports bike bike Upright, almost vertical Slightly inclined upper Considerably inclined Sharply inclined upper posture, body, upper body, body, back at an angle of back at an angle of 60°– back at an angle of 30°–...
Page 81: Adjusting The Saddle
Operation 6.5.4 Adjusting the saddle 6.5.4.1 Straightening the saddle 6.5.4.2 Adjusting the saddle height  To adjust the saddle height safely, either:  Position saddle in direction of travel. In doing • Push the pedelec near to a wall so that the rider so, align the tip of the saddle with the top tube.
Page 82: Setting The Saddle Height With The Remote Control
Operation 5 Open the quick release on the seat post to 6.5.4.3 Setting the saddle height with the remote control change the seat height (1). To do so, push the clamping lever away from the seat post (3). Use the seat height formula to set the saddle height: Seat height (SH) = inner leg length (I) ×...
Page 83: Adjusting The Saddle Position
Operation 6.5.4.4 Adjusting the saddle position 3 Unfasten and adjust the designated screw connections, and clamp them with the The saddle can be shifted on the saddle frame. maximum tightening torque for the saddle The right horizontal position ensures an optimal clamping screws.
Page 84: Handlebars
Operation 6.5.5 Handlebars  Check handlebar width and hand position. The narrower the shoulders are, the greater the bend of the handlebars should be (maximum 28°).  Choose different handlebars if necessary. Contact specialist dealer. Straight handlebars are advisable for sports bikes (e.g.
Page 85: Stem
Operation 6.5.6 Stem 6.5.6.1 Adjusting the handlebar height with Adjusting the quick release clamping force quick release Only applies to pedelecs with this equipment CAUTION 1 Open the stem clamping lever. Crash caused by incorrectly set clamping force Applying excessive clamping force damages the quick release.
Page 86: Setting The Quill Stem
Operation 6.5.6.2 Setting the quill stem 6.5.6.3 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
Page 87: Adjusting The Angle-Adjustable Stem
Operation 6.5.6.4 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 85: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
Page 88: Ergonomic Handles
Operation 6.5.7 Ergonomic handles In the case of ergonomically shaped handles, the palm rests on the anatomically shaped handle. A greater contact surface means that the pressure is more evenly distributed. Nerves and vessels are no longer squeezed in the carpal tunnel. Figure 87: Correct (1) and incorrect (2) position of the handle 1 Undo the handle screw.
Page 89: Tyres
Operation 6.5.8 Tyres It is not possible to offer a general recommended Tyre pressure in bar for body tyre pressure for a particular pedelec or tyre. The weight correct tyre pressure largely depends on the Tyre width about about about weight load on the tyres, mainly determined by 60 kg 80 kg...
Page 90: Brake
Operation 6.5.9 Brake The brake lever grip distance can be adjusted to 6.5.9.2 Brake handle tilt angle ensure that it can be reached more easily. The The nerves that pass through the carpal tunnel pressure point can also be adjusted to the rider's are connected to the thumb and the index and preferences.
Page 91: Determining The Grip Distance
Operation 2 Set the brake lever angle as indicated in the table. 20 – 25° > 10 cm 25 – 30° 0 – 10 cm 30 – 35° 0 – 10 cm 35 – 45° > 10 cm Saddle-handlebar height Brake angle difference (mm) >10...
Page 92: Grip Distance On A Shimano St-Ef41 Brake Lever
Operation 6.5.9.4 Grip distance on a SHIMANO ST-EF41 brake lever Only applies to pedelecs with this equipment  Turn setting screw anti-clockwise towards The brake lever position can be adjusted to the rider's requirements. Such adjustment does not minus (–).
Page 93: Grip Distance On A Shimano St-Ef41 Brake Lever
Operation 6.5.9.5 Grip distance on a SHIMANO ST-EF41 brake lever Only applies to pedelecs with brakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The brake lever position can be adjusted to the rider's requirements. Contact your specialist dealer.
Page 94: Retracting The Brake Linings
Operation 6.5.9.6 Retracting the brake linings Disc brakes require wearing-in time. The braking force increases over time. The braking force is increased during break-in time. This is also the case when the brake pads or brake discs are replaced. 1 Accelerate pedelec to 25 km/h. 2 Brake pedelec until it comes to a halt.
Page 95: Suspension
Operation 6.5.10 Suspension A pedelec’s fork suspension and rear frame  Follow the the correct order for adjustment. damper suspension can be adjusted to the rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section...
Page 96: Rockshox Paragon Silver Coil Spring
Operation 6.5.11.1 ROCKSHOX Paragon Silver coil spring Only applies to pedelecs with this equipment 1 Put on your normal cycling clothing, including 5 Check the sag. baggage. Ask someone to hold the bicycle. Setting Stand on the pedals while wearing cycling clothing.
Page 97 Operation 7 Take off the cover cap to remove or reposition the preload spacer.  On a new vehicle, the 5-mm preload position of the preload spacer is positioned as standard (1). Figure 98: Screwing and unscrewing the preload adjustment ring ...
Page 98: Adjusting The Rockshox Coil Spring With An External Preload Adjuster
Operation 6.5.11.2 Adjusting the RockShox coil spring with an external preload adjuster Only applies to pedelecs with this equipment 1 Turn the preload adjustment ring anti- 6 Note distance between dust wiper and the O- clockwise until it locks into position ring.
Page 99: Adjusting The Rockshox Fork Coil Spring With Spacer For Pre-Tensioning
Operation 6.5.11.3 Adjusting the ROCKSHOX fork coil spring with spacer for pre-tensioning Only applies to pedelecs with this equipment 1 Put on normal cycling clothing (including 7 Check the sag. baggage). Setting 2 Ask someone to hold the bicycle. Prohibited >30% 3 Stand on the pedals.
Page 100 Operation Adjusting preload internally  Only your specialist dealer may make an internal adjustment to the preload. Preload spacers compress or decompress the spring without changing deflection. Figure 107: Screwing and unscrewing the preload adjustment ring The coil spring can be preloaded with the maximum number of preload spacers specified for the fork model in question.
Page 101: Adjust The Rear Frame Damper Sag
Operation 6.5.12 Adjust the rear frame damper sag Settings on the chassis change ride performance significantly. The rider needs to get used to the pedelec and break it in to prevent accidents. Greater sag (20%–30%) A greater sag increases sensitivity to bumps, thus producing greater suspension motion.
Page 102: Adjusting The Suntour Fork Steel Suspension
Operation 6.5.12.1 Adjusting the Suntour fork steel suspension Only applies to pedelecs with this equipment 1 You will find the sag setting wheel (1) beneath the plastic cover on the crown. Remove the plastic cover. Figure 108: Sag setting wheel (1) on the suspension fork crown ...
Page 103: Adjusting The Suntour Fork Air Suspension
Operation 6.5.12.2 Adjusting the Suntour fork air suspension Only applies to pedelecs with this equipment  The air valve is located beneath the air valve 1 Attach a high-pressure damper pump to the air cap on the crown. Twist off the air valve cap. valve.
Page 104: Fork Rebound Damping
Operation 6.5.13 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness are increased.
Page 105: Adjusting The Suntour Fork Rebound Damping
Operation 6.5.13.1 Adjusting the Suntour fork rebound damping Only applies to pedelecs with this equipment Figure 111: Example of Suntour rebound screw (1)  The fork sag is adjusted. 1 Turn the rebound screw in a clockwise direction to the closed position until it stops. 2 Turn the rebound screw slightly in an anti- clockwise direction.
Page 106: Adjusting The Suntour Rear Frame Damper
Operation 6.5.13.2 Adjusting the Suntour rear frame damper Only applies to pedelecs with this equipment Every rear frame damper has a specific delivery After setting up the rear wheel damper, check the These levels are starting air pressure ex works. sag to ensure the recommended sag settings are points.
Page 107: Adjusting The Rockshox Rear Frame Damper
Operation 6.5.13.3 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment  The fork sag is adjusted. Weight Air pressure  When adjusting the sag, ensure that all dampers Pound per are in the open position, i.e. turned anti-clockwise Kilogram Pound (lbs) square inch...
Page 108 Operation 11 Read the sag value on the scale. The optimum sag percentage is 25%. The sag level may be adjusted by ± 5%, depending on the rider's preferences (20% to 30%). 12 The air pressure must be adjusted if the sag level is not reached.
Page 109: Adjusting The Rockshox Suspension Fork
Operation 6.5.13.4 Adjusting the RockShox suspension fork Only applies to pedelecs with this equipment Figure 114: Adjusting the RockShox rebound  The fork sag is adjusted.  Turn the rebound screw clockwise damper towards the tortoise symbol.  The rebound speed is decreased (slower return).
Page 110: Adjusting The Rear Frame Damper Rebound Damper
Operation 6.5.14 Adjusting the rear frame damper rebound damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled frame damper rebounds in a controlled way, so speed if it is optimally adjusted. The rear wheel that the rider remains sitting in a horizontal does not bounce off rough surfaces or the ground;...
Page 111: Adjusting The Rockshox Rear Frame Damper
Operation 6.5.14.1 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment Figure 116: Position and shape of the rebound adjuster (red) depends on the model  The sag in the rear frame damper is adjusted.  Turn rebound adjuster clockwise. ...
Page 112: Compression Adjuster On Rear Frame Damper
Operation 6.5.15 Compression adjuster on rear frame damper When optimally adjusted, the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump. Traction is retained (blue line). The saddle rises slightly when absorbing a bump (green line). Compression adjuster set to hard Compression adjuster set to soft •...
Page 113: Adjusting The Suntour Compression Adjuster
Operation 6.5.15.1 Adjusting the Suntour compression adjuster Only applies to pedelecs with this equipment Figure 118: Suntour compression adjuster (1) on the rear frame damper 1 Set the compression adjuster to the middle position. 2 Ride the pedelec over a small obstacle. ...
Page 114: Adjusting The Rockshox Compression Adjuster
Operation 6.5.15.2 Adjusting the RockShox compression adjuster Only applies to pedelecs with this equipment Figure 119: Position and shape of the compression adjuster (blue) depends on the model 1 Set the compression adjuster to the middle position. 2 Ride the pedelec over a small obstacle. ...
Page 115: Adjusting The Rockshox Threshold
Operation 6.5.15.3 Adjusting the RockShox threshold Only applies to pedelecs with this equipment Figure 120: The lever’s open position (1) and threshold position (2)  Place threshold lever in the threshold position (2).  The threshold function is switched on. ...
Page 116: Lighting
Operation 6.5.16 Lighting Example 1 If the front light is positioned too high, oncoming traffic will be dazzled. This can cause a serious accident with fatalities. Example 2 Positioning the front light correctly can ensure that oncoming traffic is not dazzled and no-one is put at risk. Example 3 If the front light is positioned too low, the space ahead is not illuminated to an optimum extent and the rider's vision is reduced in the dark.
Page 117: Light
Operation 4 Place pedelec 5 m from the wall. 6 Switch on riding light. 5 Stand the pedelec up straight. Hold the handlebars straight with both hands. Do not use the kickstand. Figure 124: Light positioned too high (1), correctly (2) and too low (3) 7 Check the position of the light beam.
Page 118: Adjust On-Board Computer
Operation Adjust on-board computer 3-switch control panel CAUTION Crash caused by distraction A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries.  Never allow yourself to be distracted by the on-board computer.
Page 119: Opening The Settings Menu
Operation 6.6.1 Opening the settings menu MTB control panel  You can only change the settings when you stop.  Press the button (display) or switch A (left).  Press switch Y (left) or switch X (left) briefly repeatedly to move the cursor on the menu. Display Function CL EAR...
Page 120: Setting The Language
Operation 6.6.2 Setting the language 6.6.4 Adjusting the time  The settings menu is opened. Set the hours and then the minutes. The values can be changed quickly by holding down the Y  Press switch Y (left) or switch X (left) briefly switch (left) or X switch (left).
Page 121: Setting The Start Ratio
Operation 6.6.5 Setting the start ratio 6.6.7 Adjusting gear shift info When the start-up [Start mode] is enabled, the You can choose whether gear shift info is selected start-up transmission is used when the displayed or not. pedelec is started. The transmission may ...
Page 122: Adjusting The Brightness
Operation 6.6.9 Adjusting the Brightness 6.6.11 Sets the beep sound   The settings menu is opened. The settings menu is opened.  Press switch Y (left) or switch X (left) briefly  Press switch Y (left) or switch X (left) briefly repeatedly until BRIGHTNESS is displayed on repeatedly until SIGNAL is displayed on the the menu.
Page 123: Connect External Devices
PROJECT on the support website.  Download E-TUBE PROJECT onto the  Press any button within 30 seconds of the connected external device from the SHIMANO external device being placed in pairing mode. support website: 2 Establish connection https://e-tubeproject.shimano.com.
Page 124: Accessories
Operation Accessories CAUTION We recommend a parking stand into which either the front wheel or rear wheel can be inserted Crash caused by improper handling securely for pedelecs which do not have a kickstand. The following accessories are When using child seats, the pedelec's handling recommended: characteristics and stability change considerably.
Page 125: Trailer
Operation 6.9.3 Pannier rack The specialist dealer will provide instruction on how to handle the pedelec and the child seat. The specialist dealer will advise on choosing a 6.9.2 Trailer suitable pannier rack. The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted.
Page 126: Personal Protective Equipment And Accessories For Road Safety
Operation 6.10 Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a road-safe vehicle on public roads.
Page 127: Straightening The Quickly Adjustable Stem
Operation 6.12 Straightening the quickly 6.13 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
Page 128: Raising The Kickstand
Operation 6.16 Using the pedals  The ball of the foot is placed on the pedal when riding and pedalling. Figure 134: The maximum load bearing (1) capacity is indicated on the pannier rack.  Never exceed the maximum permitted total weight when packing the pannier.
Page 129: Rechargeable Battery
Operation 6.19 Rechargeable battery  Switch off the battery and the drive system before removing or inserting the battery. 6.19.1 Removing the BT-E8036 battery 1 Open the key hole flap. 2 Insert key in the locking cylinder. Figure 138: Battery is unlocked 5 Press on the double latch plate.
Page 130: Inserting The Bt-E8036 Battery
Battery disconnected*  It will click.  The battery is firmly positioned in the frame. Table 55: SHIMANO battery LED symbols 3 Check battery is firmly in position. *1 hour or longer after the charging process is complete 1 hour or longer after an error has occurred 6.19.3 Charging the battery...
Page 131: Using Pedelec With The Electric Drive System
Operation 6.20 Using pedelec with the electric drive system 6.20.1 Switching on the electric drive 6.20.2 Switching off the electric drive system system The system switches off automatically ten minutes CAUTION after the last command. The drive system can also be switched off on the Crash caused by lack of readiness for braking battery.
Page 132: Using The On-Board Computer
Operation 6.21 Using the on-board computer 3-switch control panel CAUTION Crash caused by distraction A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries.  Never allow yourself to be distracted by the on-board computer.
Page 133: Using The Riding Light
Operation MTB control panel 6.21.1 Using the push assist system CAUTION Injury caused by pedals The pedals turn when using the push assist due to the system design.  You must steer the bicycle securely with both hands when using push assist. ...
Page 134: Selecting The Level Of Assistance
Operation 6.21.1.5 Selecting the level of assistance 6.21.2.1 Opening the settings menu  The following levels of assistance are available: You can only change the settings when you stop.  Press the button (display) or switch A (left). Display Details B O O S T High level of assistance ...
Page 135: Clearing The Journey Information
Operation 6.21.2.3 Clearing the journey information The Trip distance completed can be deleted. TIME, AVG and MAX are also deleted if the trip distance is deleted.  The settings menu is opened.  Press switch Y (left) or switch X (left) briefly repeatedly until CLEAR is displayed on the menu.
Page 136: Brake
This may cause a crash with serious injuries.  Never allow oil or lubricant to come into Figure 147: Brake lever, rear (1) and front (2), SHIMANO contact with the brake disc or brake linings or brake used as an example on the rim of a rim brake.
Page 137: Suspension And Damping
Operation 6.23 Suspension and damping Compression adjuster set to hard Compression adjuster set to soft • Causes the suspension fork to move higher within • Causes the fork to deflect quickly and easily. This the deflection range. This improves efficiency, makes it easier to maintain speed and maintains momentum and makes it easier to ride momentum when riding over uneven rugged...
Page 138: Adjusting The Suntour Compression Adjuster
Operation 6.23.1 Adjusting the Suntour compression adjuster Figure 149: Suntour compression adjuster in open (1) and closed (2) position  Place compression adjuster in the OPEN position.  The compression adjuster is open.  Place compression adjuster in the LOCK position.
Page 139: Adjusting The Rockshox Compression Adjuster
Operation 6.23.1.1 Adjusting the RockShox compression adjuster  Turn compression adjuster clockwise.  The damping and compression hardness is increased and the deflection stroke speed is reduced. Efficiency on hilly and flat terrain is improved. Figure 150: Changing compression adjuster to a harder setting ...
Page 140: Gear Shift
Operation 6.24 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 141: Gear Shift
Operation 6.25 Gear shift 3-switch control panel The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 142 Operation MTB control panel Figure 156: MTB control panel Switch Y Switch X If there is no switch A on the control panel, the button on the on-board computer will assume these functions. Control panel on the right side of the handlebars Switch Function...
Page 143: Parking
Operation 6.26 Parking 6 Remove the on-board computer (see Notice Section 6.18.1.1), battery (see Section 6.16.1.1, 6.16.2.1 or 6.16.3.1) and mobile phone to Heat or direct sunlight can cause the tyre pressure protect against theft. to increase above the permitted maximum 7 Clean and service pedelec after every ride;...
Page 144 Operation 2 Pull handlebars into highest possible position. Figure 158: All Up pulled into highest possible position 3 Turn handlebars 90° in a clockwise direction. Figure 159: All Up screwed in 4 Place handlebars at required height 5 Close stem clamping lever. MY22H03 - 22_1.0_01.10.2021...
Page 145: Cleaning, Servicing And Maintenance
Cleaning, servicing and maintenance Cleaning, servicing and maintenance  Clean, service and maintain pedelec as indicated on check list. Complying with these measures is the only way to reduce wear on components, increase the operating hours and guarantee safety. Check list before each ride Check list for weekly tasks Check everything is sufficiently Clean chain...
Page 146 Cleaning, servicing and maintenance Check list for monthly tasks Check list for monthly tasks   Cleaning the battery Section 7.3.2 Clean hub Section 7.3.12   Clean control panel Section 7.3.1 Cleaning the frame Section 7.3.4   Clean on-board computer Section 7.3.1 Clean tyres Section 7.3.10...
Page 147 Cleaning, servicing and maintenance Check list for tasks to do every six months (or every 1,000 Check list for tasks to do every six months (or every 1,000 Check Bowden cables gear  Check steering headset Section 8.5.6  Section 7.5.10.2 shift ...
Page 148 Cleaning, servicing and maintenance CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the drive system is or on the rim of a rim brake can cause the brake activated unintentionally.
Page 149: Before Each Ride
Cleaning and servicing Before each ride Complying with these cleaning instructions is the 7.1.5 Checking the pannier rack only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
Page 150: Checking The Bell
Cleaning and servicing 7.1.10 Checking the bell 1 Press the bell button downwards. 2 Let button spring back.  If you do not hear a clear, distinct ring of the bell, replace bell. Contact specialist dealer. 7.1.11 Checking the handles ...
Page 151: After Each Ride
Cleaning and servicing After each ride Complying with these cleaning instructions is the 7.2.5 Cleaning the brake only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to ...
Page 152: Basic Cleaning
Cleaning and servicing Basic cleaning Complying with these basic cleaning instructions 7.3.2 Rechargeable battery is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by water The battery is only protected from simple spray...
Page 153: Frame, Fork, Pannier Rack, Guards And Kickstand
Cleaning and servicing 7.3.4 Frame, fork, pannier rack, guards 7.3.7.1 Leather handles and kickstand Leather is a natural product and has similar properties to human skin. Regular cleaning and care help to prevent leather dehydrating, fading or becoming brittle or stained. 1 Soak the components with dish-washing detergent if the dirt is thick and ingrained.
Page 154: Leather Saddle
Cleaning and servicing 7.3.9.1 Leather saddle 7.3.12 Hub Leather is a natural product and has similar 1 Put on protective gloves. properties to human skin. Regular cleaning and 2 Remove dirt from hub with a sponge and soapy care help to prevent leather dehydrating, fading or water.
Page 155: Brake
Cleaning and servicing 7.3.15 Brake 7.3.18 Chain 7.3.15.1 Brake lever Notice  Carefully clean the brake levers with a damp, soft cloth.  Never use aggressive (acid-based) cleaners, rust removers or degreasers when cleaning 7.3.16 Brake disc the chain.  Never use gun oil or rust remover spray. ...
Page 156: Servicing
Cleaning and servicing Servicing Complying with these servicing instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Battery terminal grease Table 64: Required tools and cleaning agents for servicing 7.4.1 Frame Notice Figure 160: Diagram showing wear, operating hours (x) ...
Page 157: Pannier Rack
Cleaning and servicing 7.4.3 Pannier rack 4 If you have a Speedlifter Twist, also apply oil to the unlocking bolt groove in the Speedlifter body. 5 Apply a little acid-free lubricant grease between the stem quick release lever and the 1 Dry pannier rack with a cloth.
Page 158: Seat Post
Cleaning and servicing 7.4.9 Seat post 7.4.11 Leather saddle 1 Carefully preserve screw connections with wax spray. In doing so, ensure that no wax is applied to the metal contact surfaces. Standard leather care products keep leather 2 Replace the assembly paste protective layer smooth and resistant, brighten its appearance and on the metal contact surfaces on the seat post improve or replace stain protection.
Page 159: Gear Shift
Cleaning and servicing 7.4.14 Gear shift 7.4.16 Caring for the chain 7.4.14.1 Rear derailleur articulated shafts and jockey wheels  Place newspaper or paper towels underneath to collect chain oil. 1 Lift rear wheel.  Treat front and rear derailleur articulated 2 Turn the crank briskly in an anti-clockwise shafts and jockey wheels with Teflon spray.
Page 160: Caring For The Chain And All-Round Chain Guard
Cleaning and servicing 7.4.18 Caring for the brake 7.4.16.1 Caring for the chain and all-round chain guard 7.4.18.1 Caring for the brake  Place newspaper or paper towels underneath to collect chain oil. Notice 1 Lift rear wheel. 2 Turn the crank briskly in an anti-clockwise ...
Page 161: Maintenance
Cleaning and servicing Maintenance The following tools are required for maintenance: 7.5.1.1 Checking the tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
Page 162 Cleaning and servicing Dunlop valve 6 Screw the rim nut gently against the rim with the tips of your fingers. Only applies to pedelecs with this equipment  Correct tyre pressure if necessary (see The tyre pressure cannot be measured on the Section 6.5.8).
Page 163: Checking The Tyres
Cleaning and servicing 7.5.1.2 Checking the tyres The tread is far less important for bicycle tyres 2 Check the side walls for wear. If there are any than it is for car tyres, for example. Consequently, cracks or tears, the tyre must be replaced. tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
Page 164: Checking The Rims
Cleaning and servicing 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim  If there are cracks radiating from the nipple A worn rim can break and block the wheel.
Page 165: Checking The Brake System
Cleaning and servicing 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic system CAUTION 1 Push the brake lever and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of ...
Page 166: Checking The Disc Brake
Cleaning and servicing 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs   Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. 1.8 mm wide at any point and there are no less 1 Take hold of brake disc and joggle it gently to than 2.5 mm between the brake lining and...
Page 167: Checking The Back-Pedal Brake
Cleaning and servicing 7.5.2.5 Checking the back-pedal brake Only applies to pedelecs with this equipment  There are sharp corners and edges on the back- pedal brake. Wear gloves. 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube. ...
Page 168: Checking The Rim Brake
Cleaning and servicing 7.5.2.6 Checking the rim brake Only applies to pedelecs with this equipment Checking the brake linings Checking the rim braking surface for wear  We recommend that you also replace the rims The side wall is more prone to wear in rim brakes. at the same time as every second brake lining The wear depends on the stress loads during replacement.
Page 169: Checking The Lighting
Cleaning and servicing 7.5.3 Checking the lighting 1 Check the cable connections on the front and  If the front or rear lights do not come on, take pedelec out of service. Contact specialist rear lights for damage and corrosion and dealer.
Page 170: Checking The Stem
Cleaning and servicing 7.5.4 Checking the stem 7.5.7 Checking the seat post  The stem and quick release system must be 1 Take seat post out of the frame. inspected at regular intervals. The specialist 2 Check seat post for cracks and corrosion. dealer should adjust them if they require 3 Reinsert seat post.
Page 171: Checking The Derailleur Gears
Cleaning and servicing 7.5.10 Checking the gear shift 7.5.9.1 Checking the derailleur gears The chain is tensioned by the rear derailleur in 1 Check whether all gear shift components are pedelecs with derailleur gears. free of damage. 1 Place the pedelec on stand. 2 Contact your specialist dealer if components are damaged.
Page 172: Adjusting Gear Shift
Cleaning and servicing 7.5.11 Adjusting gear shift 7.5.12 Bowden-cable-operated gear shift, single-cable 7.5.11.1 ROHLOFF hub Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  Adjust the play on the adjusting sleeves on the 1 Check whether the shift cable tension is set in shifter housing to ensure a smooth gear shift.
Page 173: Bowden-Cable-Operated Twist Grip, Dual-Cable
Cleaning and servicing 7.5.14 Bowden-cable-operated twist grip, 7.5.15 Checking kickstand stability dual-cable 1 Place the pedelec on a slight elevation of 5 cm. Only applies to pedelecs with this equipment 2 Extend kickstand.  For a smooth gear shift, set the adjusting 3 Jolt pedelec to check stability.
Page 174: Maintenance
Maintenance Maintenance Initial inspection Component-specific maintenance tasks After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Maintenance tasks require Vibrations produced while riding can cause technical expertise, special tools and special screws and springs that were tightened during lubricants.
Page 175 Maintenance Suspension fork maintenance intervals Maintenance intervals for suspension seat post Suntour suspension fork by.schulz suspension seat post  Maintenance 1 Every 50 hours Maintenance After the first 250 km; every  1,500 km after  Maintenance 2 Every 100 hours that FOX suspension fork Suntour suspension seat post...
Page 176  every 2 years or  Service damper and spring Every 200 hours 2,000 km FOX rear frame damper All other SHIMANO gear hubs Maintenance Every 125 hours  Lubricate internal components Once a year or  or once a year...
Page 177: Carry Out Initial Inspection
Maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
Page 178: Maintenance Instructions
Maintenance Maintenance instructions Complying with these maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection...
Page 179 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care for Section 7.4.8 … O.K. Untreated Talcum powder month Handles before Wear; check if Section 7.1.11 …...
Page 180 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance 6 months … Section 7.4.10 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified Rims in the parts list once a Wear on brake Section 7.5.2.6...
Page 181 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care for … O.K. Untreated Leather wax Seat post 6 months Complete clean, …...
Page 182 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Venting … See manufac- O.K. hours turer Cleaning … See manufac- O.K. hours turer Venting … See manufac- O.K. RockShox hours turer suspension seat post Complete mainte- …...
Page 183 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Drive/gear shift Chain/ 6 months Check for damage Check for … O.K. Damage Refasten if necessary cassette/ damage or replace as speci- pinion/chain- fied in parts list ring Chain guard/ 6 months...
Page 184 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Servicing …...
Page 185: Servicing The Frame
Maintenance 8.5.1 Servicing the frame 8.5.3 Servicing axle with quick release 1 Check frame for cracks, warping and damage to the paintwork. CAUTION  If there are any cracks, warping or damage to the paintwork, remove the pedelec from Crash caused by unfastened quick service.
Page 186: Maintaining The Stem
Maintenance  The quick release lever is flush with the lower 8.5.4 Maintaining the stem housing. Incorrectly fastened screws may come loose due  You should be able to see slight impression on to impact. The stem may no longer be firmly fixed the palm of your hand when you close the quick in its position as a result.
Page 187: Servicing The Steering Headset
 Wear safety goggles, protective gloves and highly viscous, water-repellent grease (e.g. safety clothing when assembling or carrying Dura Ace special grease by SHIMANO). out maintenance on the bicycle. 5 Re-fit fork with steering headset as per fork  Release the air for the air chambers. Detach instructions.
Page 188: Servicing The Carbon Suspension Fork
Maintenance 8.5.7.1 Servicing the carbon suspension fork 8.5.7.2 Servicing the suspension fork 1 Remove fork. 1 Remove fork. 2 Check fork for cracks, warping and damage to 2 Check fork for cracks, warping and damage to the paintwork. the paintwork. ...
Page 189: Servicing Seat Post
Maintenance 8.5.8 Servicing seat post 8.5.8.1 Servicing the carbon seat post Only applies to pedelecs with this equipment WARNING You need to distinguish between scratches on the paintwork and impacts if the carbon seat post Intoxication from lubrication oil paintwork is damaged. The lubrication oil for eightpins seat posts is toxic ...
Page 190: By.schulz Suspension Seat Post
Maintenance 8.5.8.2 by.schulz suspension seat post 8.5.8.3 Suntour suspension seat post Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 1 Remove seat post from the frame. 2 Remove safety and protective cover. 2 Remove safety and protective cover.
Page 191: Eightpins Ngs2 Seat Post
Maintenance 8.5.8.4 eightpins NGS2 seat post Only applies to pedelecs with this equipment Removing the seat post 5 Pull cartridge from the piston rod while pushing the outer sleeve into the frame at the same 1 Use a 2.5 mm hex key to turn the height time to help.
Page 192 Maintenance 9 Pull out the outer sleeve end cap from the Caring for the outer sleeve counter support on the Postpin interface on the 1 Detach spring washer or outer sealing ring. seat post. Figure 186: Removed spring washer Figure 184: Pulling the end cap out 2 Carefully remove the wiper from the groove.
Page 193 Maintenance 8 Carefully re-insert dry felt ring with one end in Increasing the air pressure the designated groove. 1 Use 3 mm hex spanner to unscrew valve cap. 9 Unfurl felt ring within the outer sleeve, so that it lies on the groove. 10 Carefully press felt ring into the groove by hand.
Page 194 Maintenance 5 Use a 3 mm hex spanner to screw the valve lid 3 Set the torque to 18 Nm with a torque wrench back on and tighten with a maximum of 0.5 Nm. and a 6 mm hex bit with a shaft length of at least 25 mm.
Page 195 Maintenance installing the outer sleeve and slide bushing Notice 1 Carefully push slide bushing tube into the seat tube.  Never pull Bowden cable forwards at an angle. 2 Press outer sleeve downwards with your hand. 4 Carefully push cartridge into the seat tube. Pull 3 Use a 3 mm hex spanner to fasten the the Bowden cable out of the frame to help.
Page 196 Maintenance 9 Carefully insert slide bushing tube into the seat tube. Figure 211: Feeding the height adjustment clamp in 15 Push the seat post carefully downwards and feed into the wiper. Figure 208: Inserting the slide bushing tube into the seat tube 10 Place outer sleeve on the seat tube and push downwards firmly.
Page 197: Eightpins H01 Seat Post
Maintenance 8.5.8.5 eightpins H01 seat post Only applies to pedelecs with this equipment Removing the seat post Removing the outer sleeve and slide bushing 1 Use a 5 mm hex spanner to unscrew the 1 Use a 3 mm hex spanner to remove Postpin axle.
Page 198 Maintenance 4 Carefully remove the wiper from the groove. 13 Insert cleaned or new wiper in the upper groove. 14 Stretch spring washer over the wiper. Figure 222: Removing the wiper Figure 226: inserting and fastening the wiper 5 Use a small, sharp object to look for and remove the end of the felt ring.
Page 199 Maintenance Clean slide bushing 3 Clean the seat post longitudinal grooves with a damp cloth. 1 Clean the slide bushing tube with a damp cloth. Figure 227: Cleaning the slide bushing tube Figure 230: Cleaning the longitudinal groove Notice 4 Apply grease into the longitudinal groove and on both cross-pieces.
Page 200 Maintenance installing the outer sleeve and slide bushing 5 Look at the frame interface through the hole in the Postpin. Push the seat post down until the 1 Carefully push slide bushing tube into the seat Postpin mounting interface on the seat post tube.
Page 201: Rear Frame Damper
Maintenance 8.5.9 Rear frame damper Only applies to pedelecs with this equipment CAUTION WARNING Hazard for the environment due to toxic Injury due to explosion substances The air chamber is pressurised. If the air system The rear frame damper contains toxic and is serviced in a rear frame damper, it can explode environmentally harmful oils and lubricants.
Page 202: Fox Component-Specific Maintenance
Maintenance 8.5.9.1 FOX component-specific maintenance FOX Service must perform maintenance on suspension forks, rear frame dampers and suspension seat posts.  Maintenance includes a complete inspection of interiors/exteriors.  All dampers are reconditioned.  The airtight seals are replaced in air suspension forks.
Page 203: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 RD protection reset clearance The rear derailleur protection function will immediately trigger to protect the system if the The components of the drive system are checked pedelec is exposed to a strong impact –...
Page 204: Assistance Function
Troubleshooting, fault clearance and repair Assistance function Symptom Cause Remedy Check battery charge level. Is the battery charged sufficiently? Recharge the battery if it is almost flat. Does the rider ride up long inclines in Switch off the drive system. summer weather or with a heavy load for a Wait a moment and then check again.
Page 205: Rechargeable Battery
Troubleshooting, fault clearance and repair Rechargeable battery Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace battery with new one. quickly. service life. All five battery indicators are The drive unit firmware version may not be ...
Page 206: Lighting
Troubleshooting, fault clearance and repair Symptom Cause Remedy The battery cannot be  Contact your specialist dealer. inserted. Fluid is leaking from the  Observe all the warnings in Section 2 Safety. battery. There is an unusual smell. Remove the battery from the pedelec immediately. Contact the fire service.
Page 207: Miscellaneous
Troubleshooting, fault clearance and repair Miscellaneous Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been switch is pressed but the This is not a malfunction. deactivated. switch cannot be operated.  This occurs when a warning or an error is shown on the Three beeps are sounded.
Page 208: Other Errors
Troubleshooting, fault clearance and repair 9.5.1 Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated.  This occurs when a warning or an error is shown on the on- Three beeps are A fault or warning has sounded.
Page 209: Suntour Suspension Fork
Troubleshooting, fault clearance and repair 9.5.2 Suntour suspension fork 9.5.2.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 210: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.5.2.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 211: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.5.2.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 243: Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 244: Changing compression adjuster to a harder setting...
Page 212: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.5.2.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 213: Rockshox Suspension Fork
Troubleshooting, fault clearance and repair 9.5.3 RockShox suspension fork 9.5.3.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 214: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.5.3.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 215: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.5.3.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The shifts forward and the pedelec loses some deflection is quickly used up, the rider's weight momentum. Figure 251: Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 252: Changing compression adjuster to a harder setting...
Page 216: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.5.3.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 217: Rear Frame Damper
Troubleshooting, fault clearance and repair 9.5.4 Rear frame damper 9.5.4.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a “pogo stick” effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.
Page 218: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.5.4.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.
Page 219: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.5.4.3 Suspension too soft on inclines The rear frame damper deflects deeply through the rider's weight shifts forward and the bicycle the deflection range Deflection is quickly used up, loses some momentum. Figure 259: Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 260: Suntour compression adjuster (1) on the rear frame damper...
Page 220: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.5.4.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and rider are deflected upwards and too slowly and the rear wheel lifts up from the forwards, the rear wheel loses contact with the bump.
Page 221: Rockshox Rear Frame Damper
Troubleshooting, fault clearance and repair 9.5.5 RockShox rear frame damper 9.5.5.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a “pogo stick” effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.
Page 222: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.5.5.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.
Page 223: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.5.5.3 Suspension too soft on inclines The rear frame damper deflects deeply through the rider's weight shifts forward and the pedelec the deflection range. Deflection is quickly used up, loses some momentum. Figure 267: Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 268: Position and shape of the compression adjuster (blue) depends on the model ...
Page 224: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.5.5.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and rider are deflected upwards and too slowly and the rear wheel lifts up from the forwards, the rear wheel loses contact with the bump.
Page 225: Repair
Troubleshooting, fault clearance and repair Repair Special expertise and tools are required for many 9.6.4 Checking tyre clearance repairs. For this reason, repairs may only be The tyre needs to be checked each time a carried out at a specialist dealer. These include: suspension fork tyre is changed to another size.
Page 226: Recycling And Disposal
Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
Page 227 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Biodegradable cleaning cloths daubed in oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer...
Page 228: Documents
Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
Page 229 Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K. Loose Retighten screws crank...
Page 230: Maintenance Log
11.2 Maintenance log Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstand 6 months Functional check O.K.
Page 231 Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Brake system Check mount Brake lever 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K.
Page 232 Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Electric drive Check for damage Functional check O.K. No screen, Restart, test battery, On-board defective new software or new 6 months computer screen display on-board computer; take out of service Drive Check for Functional check O.K.
Page 233 Notes MY22H03 - 22_1.0_01.10.2021...
Page 234: Edison Comp
Documents 11.2.1 Edison Comp I-12 22-Q-0097, 22-Q-0098, 22-Q-0099 Frame … Aluminium SR SUNTOUR, NCX-E LO Fork deflection: 63 mm; air-suspended, lockout, 15 mm Fork quick release axle Damper … … Steering headset … Aheadset, integrated Handlebars Trekking Aluminium, 31,8 mm, 15° handle bracket...
Page 235 Documents Lock ABUS, ABUS IT1 Plus Battery lock Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 236: Edison Gr
Hercules Aluminium, Ø 34.9 mm Saddle clamp … Crank set FSA, CK-745 Crank length: 170 mm Pedals MARWI, SP828 Aluminium Rear derailleur SHIMANO, GRX RD-RX812 11-speed Shifter SHIMANO Twist grip Front derailleur … … Cassette/cassette sprocket SHIMANO, SLX CS-M7000 11-42T...
Page 237 Documents Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO EP8 DU-EP800 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 238: Edison Comp
Documents 11.2.3 Edison Comp I-12 22-Q-0097, 22-Q-0098, 22-Q-0099 Frame … Aluminium SR SUNTOUR, NEX-E25 HLO Fork deflection: 63 mm, spring hardness, adjustable, Fork lockout Damper … … Steering headset … Aheadset, integrated Handlebars Trekking Aluminium, 31,8 mm, 15° handle bracket...
Page 239 Documents Lock ABUS, ABUS IT1 Plus Battery lock Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 240: Nos Fs Suv
Aluminium, 350 mm, Ø: 30.9 mm Saddle clamp … Crank set SAMOX, ET40-F17 Crank length: 170 mm Pedals VP 469 MTB … Rear derailleur SHIMANO, Deore XT RD-M8100 12-speed Shifter SHIMANO Twist grip Front derailleur … … Cassette/cassette sprocket SHIMANO, Deore CS-M6100...
Page 241 Documents Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 242 Saddle clamp KALLOY Aluminium, 350 mm, Ø: 30.9 mm Crank set SAMOX, ET40-F17 Crank length: 170 mm Pedals VP 469 MTB … Rear derailleur SHIMANO, Deore RD-M6100 12-speed Shifter SHIMANO Twist grip Front derailleur … … Cassette/cassette sprocket SHIMANO, Deore CS-M6100...
Page 243 Documents Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 244: Nos Suv
LIMOTEC Aluminium, 350 mm, Ø: 30.9 mm Crank set SAMOX, ET40-F17 Crank length: 170 mm Pedals VP 469 MTB … Rear derailleur SHIMANO, Deore SLX RD-M7100 12-speed Shifter SHIMANO, Deore XT SL-M8100 … Front derailleur … … Cassette/cassette sprocket SHIMANO, Deore CS-M6100...
Page 245 Documents Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 246 KALLOY Aluminium, 350 mm, Ø: 30.9 mm Crank set SAMOX, ET40-F17 Crank length: 170 mm Pedals VP 469 MTB … Rear derailleur SHIMANO, Deore RD-M5120 10-speed Shifter SHIMANO, Deore SL-M6100 … Front derailleur … … Cassette/cassette sprocket SHIMANO, Deore CS-M4100...
Page 247 Documents Stand/stand mount PLETSCHER, Comp Flex 40 … Motor SHIMANO Steps DU-EP800A 250 Watt, 85 Nm Rechargeable battery SIMPLO On-board computer SHIMANO Steps SC-E6100 with SCE6100 switch Charger SIMPLO ...not available # Not yet available when the instructions were produced...
Page 248: Glossary
Glossary Glossary Bicycle for young adults Disc brake Source: ISO 4210-2: pedelec designed for use on Source: EN 15194:2017: brake in which brake public roads by a young adult whose weight is less pads are used to grip the lateral faces of a thin than 40 kg, with maximum saddle height of disc attached to or incorporated into the wheel 635 mm or more and less than 750 mm (see...
Page 249 Glossary Fork steerer Maximum tyre pressure Source: EN 15194:2017: part of a fork that rotates Source: EN 15194:2017: maximum tyre pressure around the steering axis of a pedelec frame head recommended by the tyre or rim manufacturer for tube. It is normally connected to the fork crown or a safe and efficient performance.
Page 250 Glossary Placing on the market Shut-off speed Source: Directive 2006/42/EC on Machinery, Source: EN 15194:2017: speed reached, by the 17.05.2006, Making available for the first time in pedelec, at the moment the current has dropped the Community machinery or partly completed to zero or to the no load current value.
Page 251: Abbreviations
Glossary Wheel Source: ISO 4210 - 2: unit or combination of hub, rim and spokes or disc, but excluding tyre assem- bly. Work environment Source: ISO 9000:2015: set of conditions under which work is performed. Year of manufacture Source: ZEG: the year of manufacture is the year in which the pedelec was manufactured.
Page 252: Appendix
22-Q-0055 Nos SUV 2.2, Trapez Mountain bike 22-Q-0056 Nos SUV 2.2, Wave Mountain bike 22-Q-0097 Edison Comp I-12, Diamant City and trekking bicycle 22-Q-0098 Edison Comp I-12, Trapez City and trekking bicycle 22-Q-0099 Edison Comp I-12, Wave City and trekking bicycle...
Page 253 Appendix The safety objectives in the Low Voltage Directive 2014/35/EU have been met in compliance with Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC. The following harmonised standards have been applied: • ISO 20607:2018 Safety machinery – Instruction handbook – General drafting principles •...
Page 254: Red Declaration Of Conformity
Pełny tekst deklaracji zgodności UE jest dostępny pod następującym adresem internetowym: http://si.shimano.com Português [Portuguese] O(a) abaixo assinado(a) SHIMANO INC. declara que o presente tipo de equipamento de rádio SC-EM800 está em conformidade com a Diretiva 2014/53/UE. O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet: http://si.shimano.com Român [Romanian]...
Page 255 Appendix Canada Korea This device complies with Industry Canada license-exempt RSS standards. Operation is MSIP-CRM-WY7-SWAN-2 R-R-WY7-3A subject to the following two conditions: 1. this device may not cause interference, and 2. this device must accept any interference, including interference that may cause undesired operation of the device.
Page 256: Keyword Index
Keyword index Keyword index - Rigid fork 28 – servicing, 150, 155 Air valve, 31 Carbon seat post - SR Suntour structure, 31 Articulated shaft, – servicing, 157 - Suspension fork, 28 - caring for 158 Cassette, Frame, 26 Axle, 31 - cleaning, 153 - cleaning, 152 Chain guard 16...
Page 257 Keyword index TURBO, 48, 133 Sag, Setting wheel, 31 Seat post, 25, 41 Minimum insertion depth - cleaning, 152 marking, 81 – servicing, 157 Motor cover 16 Shifter, Motor, - cleaning, 153 - cleaning, 151 – servicing, 158 Mudguard 16 Spoke nipples, 38 - cleaning, 152 –...

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Edison gr i-11 Edison sport i-1 Nos fs suv 2.1 Nos fs suv 2.2Nos suv 2.1Nos suv 2.2

Shimano EDISON COMP I-12 Original Operating Instructions

Table of Contents

About These Operating Instructions

Safety

Description

Transporting and Storing

Assembly 5.1 Unpacking

Operation

Pedelec Adjustment Procedure

Cleaning, Servicing and Maintenance

Maintenance

Troubleshooting, Fault Clearance and Repair

Recycling and Disposal

Documents

Glossary

Appendix

Keyword Index

Quick Links

Chapters

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Summary of Contents for Shimano EDISON COMP I-12