Disassembling The Complete Clutch Housing - APRILIA RSV mille 956X Service And Repair Manual

RSV mille
3.6.18 DISASSEMBLING THE COMPLETE CLUTCH
HOUSING
Carefully read 0.2.1 (PRECAUTIONS AND GENERAL
INFORMATIONS).
Slip off the oil pump drive gear (1).
a
CAUTION
The oil pump drive gear (1) must always be replaced
once it has been disassembled.
Unscrew and remove the three M8 T.E. screws (2) and
remove the support plate (3).
Remove the six compression rings (5) together with the
twelve spring pins (6) from the clutch gear (4).
Remove the clutch gear (4) with the spring washer (7)
and the washer (8) from the clutch housing (9).
NOTE
You are strongly recommended to replace all the
compression springs (5) and spring pins (6) together.
Measure the length of the spring housing in the clutch
housing (9).
Wear limit (10) max. 32.65 mm.
ASSEMBLY
Insert the washer (8) and the spring washer (7) on the
clutch housing (9).
a
CAUTION
Make sure the spring washer is positioned correctly.
Fit it with the concavity facing the clutch gear (4).
Place the clutch gear (4) on the clutch housing and in-
sert the six compression springs (5) in the clutch gear
slot using the two spring pins (6) respectively.
Coat the M8 T.E. screws (2) with LOCTITE
Apply the support plate (3) on the clutch gear (4) and
fasten it with the three M8x16 T.E. screws (2).
Driving torque of screws (2): 30 Nm (3.0 kgm).
®
D = LOCTITE 648.
®
648.
ENGINE
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