APRILIA RS4 50 2011 Manuals

Manuals and User Guides for APRILIA RS4 50 2011. We have 1 APRILIA RS4 50 2011 manual available for free PDF download: Workshop Manual

APRILIA RS4 50 2011 Workshop Manual (228 pages)

Brand: APRILIA | Category: Motorcycle | Size: 8.58 MB

Introduction
3
Product View
4
Index of Topics
5
Characteristics
7
Safety Rules
7
General Precautions and Information
8
Maintenance Rules
8
Before Disassembling Components
9
Components Removal
9
Electrical Connectors
9
Reassembling Components
9
Running-In
10
Vehicle Identification
10
Sizes
11
Chassis Number
11
Engine Number
11
Dimensions and Mass
11
Capacities
12
Gear Ratios
12
Ignition
12
Transmission
12
Bulbs
13
Chassis
13
Electrical System
13
Frame and Suspensions
13
Wheels and Tyres
14
Tightening Torques
14
Supply
14
Fuel System
14
Front Lights
15
Front Side
15
Front Suspension
16
Steering
16
Front Mudguard
17
Front Wheel
17
Air Deflectors
18
Handlebar and Controls
19
Instrument Panel
19
Front Brake Pump
20
Front Calliper
20
Windshield
21
Clutch Control
21
Rear Bodywork
23
Tank
24
Mixer Tank
25
Side Fairings
25
Exhaust
26
Radiator
26
Footrests
27
Central Bodywork
28
Rear Braking System
28
Locks
29
Stand
29
Back Side
30
Rear Suspension
30
Swingarm
31
Rear Lights
32
Rear Wheel
32
Engine
33
Rear Mudguard
33
Oil Pump
34
Reed Valve
34
Transmission and Main Shaft
35
Clutch
36
Water Pump
36
Clutch Cover
37
Depression Carburettor
38
Head
38
Starter Motor
39
Engine Crankcase
40
Levers
40
Air Filter Box
41
Recommended Products Chart
41
Recommended Products Table
41
Special Tools
42
Maintenance
47
Carburettor
48
Maintenance Chart
48
Routine Maintenance Table
48
Checking the Spark Advance
49
Spark Plug
50
Gearbox Oil
51
Inspection
51
Replacement
52
Air Filter
53
Air Filter Cleaning
54
Braking System
55
Checking Cables and Tubes
55
Level Check
55
Top-Up
56
Adjusting the Lever
57
Clutch System
57
Electrical System Installation
59
Front Light Pre-Fitting
60
Positioning Left and Right Handlebar Cables
61
Special Hand Grip
62
Special Tool Kit Compartment Support
63
Special Laying of Cables on Headlight
63
Regulator Positioning
64
Special Cable
65
Central Part
66
Pre-Fitting Chassis
66
Fuel Reserve Sensor
68
Pre-Fitting MIX Oil Probe
68
Installing Main Cable Harness
69
Wire Connection on Transducer (CDI)
69
Position Engine Ground
71
Neutral Cable
73
Proper Battery Positioning
73
Rear Light Pre-Fitting
73
Special Connection Low Fuel Tank Sensor
73
Breather Pipe
75
Tail Fairing Cable Harness Fitting
75
General Wiring Diagram
77
Checks and Inspections'
79
Ignition Circuit
80
Battery
81
Bulbs
81
Fuses
81
Lights List
81
Battery Preparation
83
Electrolyte Preparation
83
Battery Closing
84
Control the Flow of Electrolyte
84
Procedure for Filling the Battery with Acid
84
Recharging the New Battery
84
Dashboard
86
Connectors
86
Engine from Vehicle
88
Vehicle Preparation
89
Removig the Engine from the Vehicle
90
Installing the Engine to the Vehicle
94
Specific Tooling
95
Tools for the Swingarm Nut Adjustment
95
Disassembling the Gearbox
100
Gearbox
100
Checking the Primary Shaft
101
Checking the Secondary Shaft
102
Gear Selector
103
Removing the Gear Selector
103
Starter Motor
105
Checking the Gear Selector
105
Installing the Starter Motor
106
Removing the Starter Motor
106
Generator Side
107
Magneto Flywheel Removal
107
Installing the Flywheel
108
Clutch Side
109
Removing the Clutch Cover
110
Disassembling the Clutch
111
Checking the Clutch Plates
112
Checking the Clutch Housing
113
Checking the Clutch Hub
113
Checking the Pusher Plate
113
Assembling the Clutch
114
Checking the Springs
114
Head and Timing
116
Installing the Clutch Cover
116
Cylinder-Piston Assembly
117
Removing the Cylinder Head
117
Disassembling the Piston
118
Removing the Cylinder
118
Checking the Cylinder
119
Checking the Piston
120
Fitting the Piston
120
Installing the Cylinder
121
Selecting the Base Gasket
121
Installing the Cylinder Head
122
Base Gasket
122
Crankcase - Crankshaft
122
Main Transmission Gear Removal and Gear Countershaft
123
Splitting the Crankcase Halves
123
Crankcase Opening
124
Removing the Crankshaft
125
Inspecting the Crankshaft Components
126
Refitting the Crankcase Halves
126
Installing the Main Transmission Gear
127
Lubrication
128
Oil Pump
128
Removing
129
Pipe Purging
130
Oil Pump Purging
130
Inspection
130
Installing
131
Power Supply
133
Carburettor Removing
135
Precautions
135
Disassembling
137
Carburettor Fitting
139
Adjusting the Idle Speed
142
Suspensions
143
Removing the Front Wheel
146
Checking the Front Wheel
147
Front Fork
149
Installing the Front Wheel
149
Removing the Fork Legs
149
Disassembling the Fork
150
Paioli Forks
150
Mingxing Fork
153
Checking the Components
155
Wheel Holder Stem
155
Reassembling the Fork
157
Installing the Fork Legs
161
Removing the Rear Wheel
163
Drive Chain
164
Checking the Rear Wheel
165
Flexible Coupling
165
Sprocket
165
Installing the Rear Wheel
166
Shock Absorbers Removing
166
Swinging Arm Removing
169
Drive Chain Removing
170
Drive Chain Inspection
171
Drive Chain Installing
171
Drive Chain Adjusting
172
Removing the Tail Pipe
173
Side Stand
173
Removing the Manifold - Tail Pipe
174
Removing the Exhaust Manifold
175
Table of Contents
178
Braking System
179
Quantity

179
- Rear Brake Calliper
  179
- Rear Brake Calliper Removal
  180
- Front Brake Calliper Removal
  181
- Rear Brake Calliper Installing
  181
- Disc Inspection
  182
- Rear Brake Disc Removal
  182
- Front Brake Disc Removal
  183
- AJP Brake Calliper
  184
- Front Brake Pads Removal
  184
- Rear Brake Pads Removal
  186
- Bleeding the Braking System
  187
- Changing the Brake Fluid
  189
- Rear Brake Pump
  190
- Rimizione
  191
- Cooling System
  192
- Nm (3.68 Lbf Ft)
  193
  - Coolant Replacement
    194
  - Water Pump
    194
  - Coolant Removal
    195
  - Coolant Installing
    196
  - Removing the Radiator
    198
  - Radiator Installation
    199
  - Removing the Expansion Tank
    199
  - Bodywork
    201
Torque Notes

202
- Driving Mirrors
  206
- Headlight Fairing
  207
- Instrument Panel
  207
- Headlight Assy
  208
- Front Wheelhouse
  210
- Taillight Assy
  210
- Passenger Footrest
  211
- License Plate Holder
  212
- Air Box
  213
- Lower Cowl
  215
- Fuel Tank
  216
- Rear Wheelhouse
  218
- Mixture Oil Tank
  219
- Front Mudguard
  219
- Radiator Cover
  221
- Tail Guard
  222
- Pre-Delivery
  223
- Aesthetic Inspection
  224
- Tightening Torques Inspection
  224
- Levels Check
  224
- Road Test
  224
- Static Test
  225
- Functional Inspection
  225
- Index
  226

APRILIA Categories

Motorcycle Scooter Bicycle Engine Hair Dryer

More APRILIA Manuals

APRILIA RS4 50 2011 Manuals

APRILIA RS4 50 2011 Workshop Manual (228 pages)

Table of Contents

Quantity

Torque Notes

Related Products

APRILIA Categories