Sony Ericsson W600i Working Instruction, Mechanical
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Sony Ericsson W600i Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for W600i, W600c, W550i, and W550c
Contents
1
General.................................................................................................................. 4
1.1
1.2
1.3
1.4
1.5
2
Base ...................................................................................................................... 5
2.1
2.2
3
Flip....................................................................................................................... 24
3.1
3.2
4
Part Replacements .............................................................................................. 44
4.1
4.2
4.3
4.4
4.5
4.6
4.7
3/00021-1/FEA 209 544/594 B
©
Sony Ericsson Mobile Communications AB
Phone Portions - Base and Flip................................................................... 4
Using Hand and ESD Protection ................................................................. 4
Protection of LCDs, Lenses, and Windows ................................................. 4
Acceptable Pry Tools .................................................................................. 4
Base Disassembly....................................................................................... 5
2.1.1
Battery Cover Removal .................................................................. 5
2.1.2
Battery Removal............................................................................. 6
2.1.3
Outer Base Cover Removal ........................................................... 7
2.1.4
Circuit Board Removal ................................................................. 11
Base Reassembly ..................................................................................... 13
2.2.1
Circuit Board Installation .............................................................. 13
2.2.2
Outer Base Cover Installation ...................................................... 17
2.2.3
Battery Installation........................................................................ 22
2.2.4
Battery Cover Installation ............................................................. 23
Flip Disassembly ....................................................................................... 24
3.1.1
Inner Base Cover Removal .......................................................... 24
3.1.2
Style-Up Cover Removal.............................................................. 25
3.1.3
Display Cover Removal................................................................ 28
3.1.4
Flip Reassembly........................................................................................ 33
3.2.1
3.2.2
Display Cover Installation............................................................. 37
3.2.3
Style-Up Flip Cover Installation.................................................... 40
3.2.4
Inner Base Cover Installation ....................................................... 42
Battery Cover ............................................................................................ 44
Battery ....................................................................................................... 44
Outer Base Cover...................................................................................... 44
Camera Panel ........................................................................................... 47
Mirror ......................................................................................................... 48
Antenna Assembly .................................................................................... 48
4.6.1
Antenna Assembly Removal ........................................................ 48
4.6.2
Antenna Assembly Installation ..................................................... 49
RF Port Plug.............................................................................................. 51
4.7.1
RF Port Plug Removal ................................................................. 51
4.7.2
RF Port Plug Installation .............................................................. 52
Working Instruction, Mechanical

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  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for W600i, W600c, W550i, and W550c Contents General........................4 Phone Portions - Base and Flip..............4 Using Hand and ESD Protection ..............4 Protection of LCDs, Lenses, and Windows ..........4 Acceptable Pry Tools .................. 4 When an “...
  • Page 2 4.26.2 Base Screw Cover Panel Installation ........... 88 4.27 Screw Cover Panel - Flip................89 4.27.1 Flip Screw Cover Panel Removal ..........89 4.27.2 Flip Screw Cover Panel Installation ..........90 3/00021-1/FEA 209 544/594 B 2(128) © Sony Ericsson Mobile Communications AB...
  • Page 3 4.44.2 Music Player Key Installation ............. 123 4.45 Power Key ....................125 4.45.1 Power Key Removal..............125 4.45.2 Power Key Installation..............126 4.46 Rubber Plug .................... 127 Revision History....................128 3/00021-1/FEA 209 544/594 B 3(128) © Sony Ericsson Mobile Communications AB...

  • Page 4: General

    A “ * ” beside a tool in a procedure’s list of tools indicates that the tool is not specifically called out in those instructions, but an operator may find it helpful to use that tool when performing some steps of that procedure. 3/00021-1/FEA 209 544/594 B 4(128) © Sony Ericsson Mobile Communications AB...

  • Page 5: Base

    The battery cover will not slide more than 5 or 6 MM. 2. Once battery cover has been slide 5 to 6 MM towards the system connector, lift the battery cover away from the phone. 3/00021-1/FEA 209 544/594 B 5(128) © Sony Ericsson Mobile Communications AB...

  • Page 6: Battery Removal

    NOTE! Do not tap the phone against a hard surface in an attempt to get the battery out. Damage to the phone may result! 3/00021-1/FEA 209 544/594 B 6(128) © Sony Ericsson Mobile Communications AB...

  • Page 7: Outer Base Cover Removal

    5. Remove the two screws that were concealed by the base’s screw cover panel using a torque driver and a Torx Plus size 5 bit. 3/00021-1/FEA 209 544/594 B 7(128) © Sony Ericsson Mobile Communications AB...
  • Page 8 3/00021-1/FEA 209 544/594 B 8(128) © Sony Ericsson Mobile Communications AB...
  • Page 9 NOTE! Continue to use one hand to hold the phone in this current orientation. 3/00021-1/FEA 209 544/594 B 9(128) © Sony Ericsson Mobile Communications AB...
  • Page 10 15. Repeat the previous two steps to disconnect the other cable/board connection. 16. Once the cable assemblies are disconnected, the outer base cover assembly is free from the rest of the phone. 3/00021-1/FEA 209 544/594 B 10(128) © Sony Ericsson Mobile Communications AB...

  • Page 11: Circuit Board Removal

    3. Using a pry tool, gently pry in the two locations indicated to release the catches that hold the circuit board in the outer base cover. 3/00021-1/FEA 209 544/594 B 11(128) © Sony Ericsson Mobile Communications AB...
  • Page 12 Once the angle between the circuit board and the outer base cover has exceeded 45 degrees, the circuit board can be easily lifted from the outer base cover. 3/00021-1/FEA 209 544/594 B 12(128) © Sony Ericsson Mobile Communications AB...

  • Page 13: Base Reassembly

    Then lift the speaker from its cavity using your fingers. 3/00021-1/FEA 209 544/594 B 13(128) © Sony Ericsson Mobile Communications AB...
  • Page 14 9. Rotate the circuit board down into the outer base cover. 3/00021-1/FEA 209 544/594 B 14(128) © Sony Ericsson Mobile Communications AB...
  • Page 15 12. Work the wires of the side speaker down into the gap between the large shield can and the standoffs protruding up from the outer base cover. 3/00021-1/FEA 209 544/594 B 15(128) © Sony Ericsson Mobile Communications AB...
  • Page 16 16. Then position the keypad switch assembly over the exposed shield cans so that the lipped edges of the keypad switch assembly’s metal plate catch on the corresponding edges of the large shield can. 3/00021-1/FEA 209 544/594 B 16(128) © Sony Ericsson Mobile Communications AB...

  • Page 17: Outer Base Cover Installation

    Use one hand to hold the phone in this orientation. NOTE! The cable assembly with the color mark matches to the board connection that has the large gold dot below it. 3/00021-1/FEA 209 544/594 B 17(128) © Sony Ericsson Mobile Communications AB...
  • Page 18 6. Repeat the previous three steps to connect the other cable/board connection. 7. Once the cables are connected to the circuit board, insert each of the cables into their corresponding cable holders on the circuit board. 3/00021-1/FEA 209 544/594 B 18(128) © Sony Ericsson Mobile Communications AB...
  • Page 19 10. Verify that the magnet, the Bluetooth antenna, and the liquid intrusion indicator are in place on the inner base cover before installing the outer base cover assembly. 3/00021-1/FEA 209 544/594 B 19(128) © Sony Ericsson Mobile Communications AB...
  • Page 20 14. Mate the two halves of the base and gently snap the two halves together. 15. Check that there is no gap along the seam where the two portions of the base assemble. 3/00021-1/FEA 209 544/594 B 20(128) © Sony Ericsson Mobile Communications AB...
  • Page 21 All of the sections of the Base Reassembly following this section must be performed in sequential order to reassemble the base portion of the phone. 3/00021-1/FEA 209 544/594 B 21(128) © Sony Ericsson Mobile Communications AB...

  • Page 22: Battery Installation

    All of the sections of the Base Reassembly following this section must be performed in sequential order to reassemble the base portion of the phone. 3/00021-1/FEA 209 544/594 B 22(128) © Sony Ericsson Mobile Communications AB...

  • Page 23: Battery Cover Installation

    2. Slide the battery cover towards the camera until the battery cover snaps into place. 3/00021-1/FEA 209 544/594 B 23(128) © Sony Ericsson Mobile Communications AB...

  • Page 24: Flip

    JCIS No. 0 bit. NOTE! Do not reuse these screws. 3. Lift the hinge braces from the inner base cover and set them aside. 3/00021-1/FEA 209 544/594 B 24(128) © Sony Ericsson Mobile Communications AB...

  • Page 25: Style-Up Cover Removal

    2. Slide the flat end of the pry tool in the notch in the seam between the two external flip covers and gently twist the pry tool to start the separation of the two covers. 3/00021-1/FEA 209 544/594 B 25(128) © Sony Ericsson Mobile Communications AB...
  • Page 26 6. Repeat the previous step on the other side of the flip assembly. 3/00021-1/FEA 209 544/594 B 26(128) © Sony Ericsson Mobile Communications AB...
  • Page 27 8. Then push the lifted end of the style-up towards the end of the flip assembly where the power button is located until the style-up cover separates from the flip assembly. 9. Once free, set the style-up cover aside. 3/00021-1/FEA 209 544/594 B 27(128) © Sony Ericsson Mobile Communications AB...

  • Page 28: Display Cover Removal

    5. Using a torque driver with a Torx Plus size 5 bit, remove the two screws indicated from the display cover side of the flip assembly. 3/00021-1/FEA 209 544/594 B 28(128) © Sony Ericsson Mobile Communications AB...

  • Page 29: Display Carrier Assembly's Disassembly From Inner Flip Cover

    JCIS No. 0 bit. NOTE! Do not reuse these screws. 3. Lift the hinge assembly from the flip and hold it out of the way. 3/00021-1/FEA 209 544/594 B 29(128) © Sony Ericsson Mobile Communications AB...
  • Page 30 The pressure is only being applied to keep the latches on the inner base cover from re-latching to the display carrier once they have been unhooked. 3/00021-1/FEA 209 544/594 B 30(128) © Sony Ericsson Mobile Communications AB...
  • Page 31 Start with the two latches that are on each side of the navigation keypad. 3/00021-1/FEA 209 544/594 B 31(128) © Sony Ericsson Mobile Communications AB...
  • Page 32 9. Once the four latches are unlatched, rotate the dome foil end of the display carrier assembly away from the inner flip cover until the two parts have separated. 3/00021-1/FEA 209 544/594 B 32(128) © Sony Ericsson Mobile Communications AB...

  • Page 33: Flip Reassembly

    4. Obtain the display carrier and verify that the keypad lock key and the rubber plugs are in their correct positions 5. If there is not a protective covering over the display, place one there at this time. 3/00021-1/FEA 209 544/594 B 33(128) © Sony Ericsson Mobile Communications AB...
  • Page 34 8. Then rotate the display carrier down onto the inner flip cover and snap the four latches in place that hold the display carrier to the inner flip cover. 3/00021-1/FEA 209 544/594 B 34(128) © Sony Ericsson Mobile Communications AB...
  • Page 35 The pushing locations are labeled location 1 and location 14. Repeat the previous three steps to connect the other cable to the display flex film. 3/00021-1/FEA 209 544/594 B 35(128) © Sony Ericsson Mobile Communications AB...
  • Page 36 The sections of the Flip Reassembly following this section must be performed in sequential order to reassemble the base portion of the phone. 3/00021-1/FEA 209 544/594 B 36(128) © Sony Ericsson Mobile Communications AB...

  • Page 37: Display Cover Installation

    If a new display cover is being installed, the two gaming keys must be transferred from the old cover to the new one before proceeding. Make sure to press the keys down around their placement pegs. 3/00021-1/FEA 209 544/594 B 37(128) © Sony Ericsson Mobile Communications AB...
  • Page 38 9. Using a torque screwdriver set to 11 N·cm and a Torx Plus size 5 bit, install a 1.6 X 5mm screw in each of the two screw locations. 3/00021-1/FEA 209 544/594 B 38(128) © Sony Ericsson Mobile Communications AB...
  • Page 39 11. Insert the screw cover panel/adhesive assembly in the screw cover’s cavity and apply pressure to it for 3 seconds so that a good bond forms between the parts. 3/00021-1/FEA 209 544/594 B 39(128) © Sony Ericsson Mobile Communications AB...

  • Page 40: Style-Up Flip Cover Installation

    2. Insert the two tabs in the corresponding notches in the end of the flip assembly and rotate the style-up cover onto the flip portion of the phone. 3/00021-1/FEA 209 544/594 B 40(128) © Sony Ericsson Mobile Communications AB...
  • Page 41 Step-by-Step Instructions 3. Snap the style-up cover onto the display cover by pressing the style-up cover in the locations indicated until the style-up cover is completely snapped into place. 3/00021-1/FEA 209 544/594 B 41(128) © Sony Ericsson Mobile Communications AB...

  • Page 42: Inner Base Cover Installation

    NOTE! The screw holes in each of the hinge braces will line up with a screw holes in the hinge when the braces are correctly positioned. 3/00021-1/FEA 209 544/594 B 42(128) © Sony Ericsson Mobile Communications AB...
  • Page 43 • Starting with the “Outer Base Cover Installation” section, perform the remaining base reassembly sections to complete the reassembly of this phone. 3/00021-1/FEA 209 544/594 B 43(128) © Sony Ericsson Mobile Communications AB...

  • Page 44: Part Replacements

    3/00021-1/FEA 209 544/594 B 44(128) © Sony Ericsson Mobile Communications AB...
  • Page 45 8. Remove the RF port plug from the old outer base cover by pressing it out from the inside surface of the outer base cover. 3/00021-1/FEA 209 544/594 B 45(128) © Sony Ericsson Mobile Communications AB...
  • Page 46 NOTE! Do not press on the vibrator contacts when inserting the vibrator in its cavity. 12. Press the vibrator into its cavity so that it is completely seated. 3/00021-1/FEA 209 544/594 B 46(128) © Sony Ericsson Mobile Communications AB...

  • Page 47: Camera Panel

    This component comes as part of the outer base cover. Therefore to replace this component, you must replace the phone’s outer base cover. Refer to the “Outer Base Cover” section of this document for instructions on replacing the outer base cover. 3/00021-1/FEA 209 544/594 B 47(128) © Sony Ericsson Mobile Communications AB...

  • Page 48: Mirror

    3. Using style 2A tweezers, peel loose the part of the antenna assembly that is adhered to the outer base cover. 4. Lift the antenna assembly out of the outer base cover. 3/00021-1/FEA 209 544/594 B 48(128) © Sony Ericsson Mobile Communications AB...

  • Page 49: Antenna Assembly Installation

    5. Use the flat end of a pry tool to apply pressure over the area where the antenna flex film mates to the ledge in the outer base cover so that a good bond is formed between the two. 3/00021-1/FEA 209 544/594 B 49(128) © Sony Ericsson Mobile Communications AB...
  • Page 50 RF port plug is centered in the circular opening in the speaker module. • Perform sections 2.2.1 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 50(128) © Sony Ericsson Mobile Communications AB...

  • Page 51: Rf Port Plug

    RF port plug while lifting up on the plug. The RF port plug should come free from its hole in the outer base cover and can then be set aside. 3/00021-1/FEA 209 544/594 B 51(128) © Sony Ericsson Mobile Communications AB...

  • Page 52: Rf Port Plug Installation

    3. Apply pressure to the accessible surface of RF port plug so that the plug completely seats into the RF access hole in the base. • No reassembly required 3/00021-1/FEA 209 544/594 B 52(128) © Sony Ericsson Mobile Communications AB...

  • Page 53: Vibrator

    2. Press the vibrator into its cavity so that it is completely seated. • Perform sections 2.2.1 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 53(128) © Sony Ericsson Mobile Communications AB...

  • Page 54: Rear Speaker Module

    1. Orient the rear speaker module relative to the interior surface of the outer base cover so that the speaker cloth on the speaker module is towards the outer base cover’s rear speaker grill. 3/00021-1/FEA 209 544/594 B 54(128) © Sony Ericsson Mobile Communications AB...

  • Page 55: Rear Speaker Cloth

    1. Locate the rear speaker module and lift it from the outer base cover. 2. Remove the rear speaker cloth from the rear speaker module using a pry tool. 3/00021-1/FEA 209 544/594 B 55(128) © Sony Ericsson Mobile Communications AB...
  • Page 56 RF port plug opening in the outer base cover is centered in the circular opening in the speaker module. • Perform sections 2.2.1 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 56(128) © Sony Ericsson Mobile Communications AB...

  • Page 57: Side Speaker

    2.2.1 - 2.2.4 of the base reassembly. If this part is being replaced, a new part should be used in the place of the old part when performing the reassembly instructions. 3/00021-1/FEA 209 544/594 B 57(128) © Sony Ericsson Mobile Communications AB...

  • Page 58: Keypad Switch Assembly - Main Keypad

    Step-by-Step Instructions 1. Unplug the keypad switch assembly from its connection on the circuit board using a pry tool. 2. Lift the keypad switch assembly off of the circuit board. 3/00021-1/FEA 209 544/594 B 58(128) © Sony Ericsson Mobile Communications AB...

  • Page 59: Keypad Switch Assembly Installation

    • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 59(128) © Sony Ericsson Mobile Communications AB...

  • Page 60: Dome Foil - Main Keypad

    4. Clean off any adhesive residue remaining on flex film portion of the keypad switch assembly using isopropyl alcohol and a lint-free wipe. 3/00021-1/FEA 209 544/594 B 60(128) © Sony Ericsson Mobile Communications AB...

  • Page 61: Keypad Dome Foil Installation

    • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 61(128) © Sony Ericsson Mobile Communications AB...

  • Page 62: Camera Module

    3. Obtain the camera extraction tool and orient it so that its four feet are aligned to the four openings where the metal clips that hold the camera module in position are located. 3/00021-1/FEA 209 544/594 B 62(128) © Sony Ericsson Mobile Communications AB...
  • Page 63 5. Lift the camera extraction tool from the camera module and set it aside. 6. Gently rotate the camera module in the direction of the RF connector until the camera module separates from the camera socket. 3/00021-1/FEA 209 544/594 B 63(128) © Sony Ericsson Mobile Communications AB...

  • Page 64: Camera Module Installation

    3. Gently press the camera module into its camera socket. NOTE! “Clicks” are normally heard when the clips engage. 4. Visually check whether each of the four clips has engaged before proceeding. 3/00021-1/FEA 209 544/594 B 64(128) © Sony Ericsson Mobile Communications AB...
  • Page 65 7. Align the camera gasket with the camera socket and apply pressure over the surface of the gasket so that it bonds in place. • Perform sections 2.2.1 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 65(128) © Sony Ericsson Mobile Communications AB...

  • Page 66: System Connector

    NOTE! The user accessible portion of the system connector will oriented away from the circuit board when the system connector is correctly oriented. 3/00021-1/FEA 209 544/594 B 66(128) © Sony Ericsson Mobile Communications AB...

  • Page 67: System Connector Cover

    Perform sections 2.1.1 - 2.1.2 of the Base Disassembly Procedure Tools needed: • • Torque screwdriver Torx Plus size 5 bit Step-by-Step Instructions 1. Unplug the system connector cover from the system connector. 3/00021-1/FEA 209 544/594 B 67(128) © Sony Ericsson Mobile Communications AB...
  • Page 68 7. Unplug and reinstall the system connector cover in the system connector to verify the cover moves in and out of place correctly. • Perform sections 2.2.3 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 68(128) © Sony Ericsson Mobile Communications AB...

  • Page 69: Label

    Avoid damaging the circuit board when removing the labels. NOTE! Make sure that all adhesive residue is removed. Carefully clean off any residue in the label area with alcohol and lint-free wipes. 3/00021-1/FEA 209 544/594 B 69(128) © Sony Ericsson Mobile Communications AB...

  • Page 70: Label Installation

    Do not apply pressure in the area indicated due to the presence of a hole in the circuit board at this location. • Perform sections 2.2.3 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 70(128) © Sony Ericsson Mobile Communications AB...

  • Page 71: Inner Base Cover

    #5 so that the end of the antenna extends off of the inner base cover and is at approximately a 90 degree angle to the rest of the antenna. 3/00021-1/FEA 209 544/594 B 71(128) © Sony Ericsson Mobile Communications AB...
  • Page 72 4. Pull the free end of the Bluetooth antenna away from the hinge while simultaneously lifting the antenna away from the inner base cover so that the antenna separates from the inner base cover. 3/00021-1/FEA 209 544/594 B 72(128) © Sony Ericsson Mobile Communications AB...

  • Page 73: Bluetooth Antenna Installation

    • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 73(128) © Sony Ericsson Mobile Communications AB...

  • Page 74: Magnet

    3. Once a portion of the magnet is lifted from the inner base cover enough that a hold on the magnet can be obtained, grip the magnet and remove it from the inner base cover. 3/00021-1/FEA 209 544/594 B 74(128) © Sony Ericsson Mobile Communications AB...

  • Page 75: Magnet Installation

    • Perform section 3.2.4 the Flip Reassembly procedure. • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 75(128) © Sony Ericsson Mobile Communications AB...

  • Page 76: Liquid Intrusion Indicator

    3. Using tweezers, place a new liquid intrusion indicator in the center of the channel that is midway the external side of the extension. 3/00021-1/FEA 209 544/594 B 76(128) © Sony Ericsson Mobile Communications AB...
  • Page 77 Pry tool Style 2A ESD tweezers (Blunt Tip) Step-by-Step Instructions 1. Locate the square pad on the display flex film assembly that is directly below the navigation keypad’s dome foil. 3/00021-1/FEA 209 544/594 B 77(128) © Sony Ericsson Mobile Communications AB...
  • Page 78 • Perform sections 3.2.1 - 3.2.4 the Flip Reassembly procedure. • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 78(128) © Sony Ericsson Mobile Communications AB...

  • Page 79: Keypad

    JCIS No. 0 bit. NOTE! Do not reuse these screws. 2. Lift the hinge assembly from the flip and hold it out of the way. 3/00021-1/FEA 209 544/594 B 79(128) © Sony Ericsson Mobile Communications AB...
  • Page 80 5. Work the end of each cable assembly that was just disconnected from the display flex film one at a time through the hole in the hinge assembly. 3/00021-1/FEA 209 544/594 B 80(128) © Sony Ericsson Mobile Communications AB...

  • Page 81: Installation Of Cable Assemblies

    5. Remove the plastic sleeves that hold the cable assemblies together. 3/00021-1/FEA 209 544/594 B 81(128) © Sony Ericsson Mobile Communications AB...
  • Page 82 The two pushing locations are labeled location 1 and location 2. 9. Repeat the previous three steps to connect the other cable/flex film connection. 3/00021-1/FEA 209 544/594 B 82(128) © Sony Ericsson Mobile Communications AB...

  • Page 83: Hinge And Hinge Sleeve

    “Removal of Cable Assemblies” section. To replace the hinge and/or the hinge sleeve, replace the desired part(s) along with both cable assemblies when performing the reassembly portion of “Cable Assemblies” section. 3/00021-1/FEA 209 544/594 B 83(128) © Sony Ericsson Mobile Communications AB...

  • Page 84: Keypad Lock Key

    2. Lift the external portion of the keypad lock key in an upward direction. This should cause the keypad lock key to separate from the display carrier. 3/00021-1/FEA 209 544/594 B 84(128) © Sony Ericsson Mobile Communications AB...

  • Page 85: Keypad Lock Key Installation

    4. Install the keypad lock key in the edge of the display carrier so that that the “L” shaped arm of the keypad lock key is within its corresponding slot on the display carrier. 3/00021-1/FEA 209 544/594 B 85(128) © Sony Ericsson Mobile Communications AB...
  • Page 86 • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 86(128) © Sony Ericsson Mobile Communications AB...

  • Page 87: Screw Cover Panel - Base

    3. Carefully clean off any remaining adhesive residue from the screw cover panel mounting area on the inner base cover using the style 2A tweezers, alcohol, and a lint free wipe. 3/00021-1/FEA 209 544/594 B 87(128) © Sony Ericsson Mobile Communications AB...

  • Page 88: Base Screw Cover Panel Installation

    3. Insert the screw cover panel in its cavity on the inner base cover and apply pressure to it for 3 seconds so that a good bond forms between the parts. • No other reassembly required 3/00021-1/FEA 209 544/594 B 88(128) © Sony Ericsson Mobile Communications AB...

  • Page 89: Screw Cover Panel - Flip

    3. Carefully clean off any remaining adhesive residue from the screw cover panel mounting area on the inner flip cover using the style 2A tweezers, alcohol, and a lint free wipe. 3/00021-1/FEA 209 544/594 B 89(128) © Sony Ericsson Mobile Communications AB...

  • Page 90: Flip Screw Cover Panel Installation

    3. Insert the screw cover panel in its cavity on the inner flip cover and apply pressure to it for 3 seconds so that a good bond forms between the parts. • No other reassembly required 3/00021-1/FEA 209 544/594 B 90(128) © Sony Ericsson Mobile Communications AB...

  • Page 91: Co-Brand Label

    3. Carefully clean off any remaining adhesive residue from the screw cover panel mounting area on the inner base cover using the style 2A tweezers, alcohol, and a lint free wipe. 3/00021-1/FEA 209 544/594 B 91(128) © Sony Ericsson Mobile Communications AB...

  • Page 92: Co-Brand Label Installation

    3. Insert the screw cover panel in its cavity on the inner base cover and apply pressure to it for 3 seconds so that a good bond forms between the parts. 3/00021-1/FEA 209 544/594 B 92(128) © Sony Ericsson Mobile Communications AB...
  • Page 93 Make sure that all edges of the co-brand label are within the recessed area designated for it. 5. Once the co-brand label is correctly positioned, carefully smooth the label into place. • No further reassembly required 3/00021-1/FEA 209 544/594 B 93(128) © Sony Ericsson Mobile Communications AB...

  • Page 94: Dome Foil Assembly - Navigation Keypad

    Make sure that no air bubbles are trapped under the dome foil. • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 94(128) © Sony Ericsson Mobile Communications AB...

  • Page 95: Display Flex Film Assembly And Display Carrier

    3. Using a pry tool, detach the camera key portion of the display flex film from the display carrier. 4. Using a pry tool, detach the portion of the display flex film that contains the navigation keypad dome foil. 3/00021-1/FEA 209 544/594 B 95(128) © Sony Ericsson Mobile Communications AB...
  • Page 96 LCD assembly can be gripped along its sides. 9. Pull the LCD assembly away from the display carrier until the two assemblies are completely separated. 3/00021-1/FEA 209 544/594 B 96(128) © Sony Ericsson Mobile Communications AB...
  • Page 97 13. Slide the speaker contact portion of the display flex film from their slots in the carrier. This completes the separation of the display flex film assembly from the display carrier. 3/00021-1/FEA 209 544/594 B 97(128) © Sony Ericsson Mobile Communications AB...

  • Page 98: Display Flex Film And Display Carrier Reassembly

    NOTE! If the display flex film and the display carrier have been oriented correctly, the receiver contact pads should be visible in the display carrier’s receiver cavity. 3/00021-1/FEA 209 544/594 B 98(128) © Sony Ericsson Mobile Communications AB...
  • Page 99 LCD cavity and through the opening in the display flex film until the bottom edge of the LCD assembly is seated in the LCD cavity. 3/00021-1/FEA 209 544/594 B 99(128) © Sony Ericsson Mobile Communications AB...
  • Page 100 LCD side of the display carrier so that the two carrier alignment pins protrude through their corresponding holes in the display flex film assembly. 3/00021-1/FEA 209 544/594 B 100(128) © Sony Ericsson Mobile Communications AB...
  • Page 101 18. Using the two alignment features associated with this switch, place the music player switch portion of the display flex film into its position on the side of the display carrier. 3/00021-1/FEA 209 544/594 B 101(128) © Sony Ericsson Mobile Communications AB...
  • Page 102 23. Using the two alignment features associated with this switch, place the power switch portion of the display flex film into its position on the top edge of the display carrier. 3/00021-1/FEA 209 544/594 B 102(128) © Sony Ericsson Mobile Communications AB...

  • Page 103: Display Carrier

    The procedure for replacing the display carrier is covered in the Display Flex Film and Display Carrier disassembly and reassembly procedures. 3/00021-1/FEA 209 544/594 B 103(128) © Sony Ericsson Mobile Communications AB...

  • Page 104: Lcd Assembly

    3. Using a pry tool, detach the camera key portion of the display flex film from the display carrier. 4. Using a pry tool, detach the portion of the display flex film that contains the navigation keypad dome foil. 3/00021-1/FEA 209 544/594 B 104(128) © Sony Ericsson Mobile Communications AB...
  • Page 105 LCD assembly are accessible enough so that the LCD assembly can be gripped along its sides. 9. Pull the LCD assembly free from display carrier. 3/00021-1/FEA 209 544/594 B 105(128) © Sony Ericsson Mobile Communications AB...

  • Page 106: Lcd Assembly Installation

    LCD cavity and through the opening in the display flex film until the bottom edge of the LCD assembly is seated in the LCD cavity. 3/00021-1/FEA 209 544/594 B 106(128) © Sony Ericsson Mobile Communications AB...
  • Page 107 LCD side of the display carrier so that the two carrier alignment pins protrude through their corresponding holes in the display flex film assembly. 3/00021-1/FEA 209 544/594 B 107(128) © Sony Ericsson Mobile Communications AB...

  • Page 108: Microphone

    Refer to the “Display Flex Film Assembly and the Display Carrier” section for the instructions on replacing the display flex film assembly. 3/00021-1/FEA 209 544/594 B 108(128) © Sony Ericsson Mobile Communications AB...

  • Page 109: Microphone Grommet

    • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 - 2.2.4 the Base Reassembly procedure. 3/00021-1/FEA 209 544/594 B 109(128) © Sony Ericsson Mobile Communications AB...

  • Page 110: Display Cover

    2. Using style 2A tweezers, catch a hold of the soft rubber portion of the gaming key that is being removed and lift the key from its opening in the display cover. 3/00021-1/FEA 209 544/594 B 110(128) © Sony Ericsson Mobile Communications AB...

  • Page 111: Gaming Key Installation

    3. Insert the key into its key hole and press two positioning features of the key down onto their alignment pins. • Perform sections 3.2.2 – 3.2.3 of the flip reassembly 3/00021-1/FEA 209 544/594 B 111(128) © Sony Ericsson Mobile Communications AB...

  • Page 112: Navigation Keypad

    Perform sections 3.1.1 - 3.1.4 of the Flip Disassembly Procedure Step-by-Step Instructions 1. Slide the receiver out of its slot in the display carrier by sliding it directly away from the LCD. 3/00021-1/FEA 209 544/594 B 112(128) © Sony Ericsson Mobile Communications AB...

  • Page 113: Receiver Installation

    LCD when the receiver is completely slid into its slot. • Perform sections 3.2.1 – 3.2.4 of the flip reassembly. • Perform sections 2.2.2 - 2.2.4 of the base reassembly. 3/00021-1/FEA 209 544/594 B 113(128) © Sony Ericsson Mobile Communications AB...

  • Page 114: Receiver Dust Cloth On Inner Flip Cover

    3. Carefully clean off any remaining adhesive residue from the area where the dust cloth mounts onto the inner flip cover using a pair of style 2A tweezers, alcohol, and a lint free wipe. 3/00021-1/FEA 209 544/594 B 114(128) © Sony Ericsson Mobile Communications AB...
  • Page 115 • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 115(128) © Sony Ericsson Mobile Communications AB...

  • Page 116: Style-Up Cover

    1. Orient the inner flip cover so that its inner surface is towards you and locate the camera key. 3/00021-1/FEA 209 544/594 B 116(128) © Sony Ericsson Mobile Communications AB...

  • Page 117: Camera Key Installation

    1. Locate the camera key opening on the edge of the inner flip cover. 2. Orient the camera key so that the shape of the key corresponds to the shape of its opening in the inner flip cover. 3/00021-1/FEA 209 544/594 B 117(128) © Sony Ericsson Mobile Communications AB...
  • Page 118 • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 118(128) © Sony Ericsson Mobile Communications AB...

  • Page 119: Volume Key

    3/00021-1/FEA 209 544/594 B 119(128) © Sony Ericsson Mobile Communications AB...

  • Page 120: Volume Key Installation

    3. Insert the key into its opening so that the external surface of the key is towards the outer edge of the inner flip cover and hold the key in place using a finger. 3/00021-1/FEA 209 544/594 B 120(128) © Sony Ericsson Mobile Communications AB...
  • Page 121 • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 121(128) © Sony Ericsson Mobile Communications AB...

  • Page 122: Music Player Key

    2. Using style 2A tweezers, grab the soft rubber portion of the key and pull the key towards the middle of the inner flip cover until the key comes free for the inner flip cover. 3/00021-1/FEA 209 544/594 B 122(128) © Sony Ericsson Mobile Communications AB...

  • Page 123: Music Player Key Installation

    3. Insert the key into its opening so that the external surface of the key is towards the outer edge of the inner flip cover and hold the key in place using a finger. 3/00021-1/FEA 209 544/594 B 123(128) © Sony Ericsson Mobile Communications AB...
  • Page 124 • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 124(128) © Sony Ericsson Mobile Communications AB...

  • Page 125: Power Key

    2. Push the exterior portion of the power key towards the middle of the inner flip cover until the key separates from the inner flip cover. 3/00021-1/FEA 209 544/594 B 125(128) © Sony Ericsson Mobile Communications AB...

  • Page 126: Power Key Installation

    • Perform sections 3.2.1 - 3.2.4 of the Flip Reassembly Procedure • Perform sections 2.2.2 – 2.2.4 of the Base Reassembly Procedure 3/00021-1/FEA 209 544/594 B 126(128) © Sony Ericsson Mobile Communications AB...

  • Page 127: Rubber Plug

    4. Obtain a new rubber plug and orient it so that the end of the plug with the hole in it is pointed away from the display carrier. 3/00021-1/FEA 209 544/594 B 127(128) © Sony Ericsson Mobile Communications AB...

  • Page 128: Revision History

    Added a comment to the rear speaker module installation section regarding the need to install an RF absorber when installing a new rear speaker module in a W600 product. 3/00021-1/FEA 209 544/594 B 128(128) © Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

W600cW550iW550c

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