Table Of Contents - Air Liquide SAF-FRO DIGIWAVE II Instruction For Operation And Maintenance

1 - GENERAL INFORMATION ........................................................................................................................................................................................................................... 4
1.1. PRESENTATION OF INSTALLATION ................................................................................................................................................................................................. 4
1.2. WELDING SET COMPONENTS .......................................................................................................................................................................................................... 4
1.3.POWER SOURCES TECHNICAL SPECIFICATIONS ......................................................................................................................................................................... 6
1.4. COOLING UNIT TECHNICAL SPECIFICATIONS............................................................................................................................................................................... 6
2 - STARTING UP ............................................................................................................................................................................................................................................... 7
2.1. ELECTRICAL CONNECTIONS TO THE MAINS ................................................................................................................................................................................. 7
2.2. CONNECTION OF THE WIRE FEEDER UNIT ................................................................................................................................................................................... 7
2.3. CONNECTION OF THE TORCH AND COOLING UNIT ..................................................................................................................................................................... 7
2.4. GAS INLET CONNECTION ................................................................................................................................................................................................................. 7
2.5. STARTING UP ..................................................................................................................................................................................................................................... 8
3 - EASY STARTING-UP .................................................................................................................................................................................................................................... 9
3.1. FRONT PANEL FUNCTIONS .............................................................................................................................................................................................................. 9
3.2. FIRST SETTING FOR EASY ACCESS TO WELD............................................................................................................................................................................ 11
4 - ADVANCED FUNCTIONNALITIES OF DIGIWAVE II ............................................................................................................................................................................... 16
4.1. MIG-MAG WELDING CYCLE ADVANCED SETTING ...................................................................................................................................................................... 16
4.2. MIG WELDING CYCLE ADVANCED SETTING ................................................................................................................................................................................ 21
4.3. SELECTION AND GESTION DES PROGRAMMES DE SOUDAGE ................................................................................................................................................ 23
4.4. IMPORT / EXPORT OF WELDING PROGRAMS ............................................................................................................................................................................. 26
4.5. USERS MANAGEMENT & TRACEABILY ......................................................................................................................................................................................... 26
4.6. PROGRAM LIMITATIONS ................................................................................................................................................................................................................. 28
4.7. CONTROL PROCESS ....................................................................................................................................................................................................................... 29
5 - TIG & MMA WELDING ............................................................................................................................................................................................................................... 31
6 - DETAILED INSTALLATION ........................................................................................................................................................................................................................ 32
6.1. GONFIGURATION OF COOLING UNIT ............................................................................................................................................................................................ 32
6.2. AUTOMATION INTERFACE DECRIPTION ...................................................................................................................................................................................... 33
6.3. EXTERNAL COMMUNICATIONS ...................................................................................................................................................................................................... 35
7 - MAINTENANCE OF INSTALLATION ......................................................................................................................................................................................................... 37
8 - OPTIONS .................................................................................................................................................................................................................................................... 38
8.1. UNIT COOLER, REF. W000273516 .................................................................................................................................................................................................. 38
8.2. FLOWMETER, REF. W000376539 .................................................................................................................................................................................................... 38
8.3. WIRE FEEDER DVU W500, REF. W000372327 .............................................................................................................................................................................. 38
8.4. REMOTE CONTROL RC JOB II, REF. W000371925 ....................................................................................................................................................................... 38
8.5. REMOTE CONTROL RC SIMPLE, REF. W000275904 .................................................................................................................................................................... 38
8.6. WORKSHOP TROLLEY II, REF. W000279927 ................................................................................................................................................................................. 38
8.7. WORKSHOP TROLLEY OPTION, REF. W000372274 ..................................................................................................................................................................... 39
8.8. DUST FILTER, REF. W000370925 ................................................................................................................................................................................................... 39
8.9. PIED PIVOT, REF. W000279932 ...................................................................................................................................................................................................... 39
8.10. RC JOB II PLUG ON THE GENERATOR, REF. W000374008 ....................................................................................................................................................... 39
8.11. TUBE HANDLE, REF. W000279930 ............................................................................................................................................................................................... 39
8.12. PUSH PULL CARD OPTION, REF. W000279907 .......................................................................................................................................................................... 39
8.13. OPTION POWERBOX, REF. W000305106 .................................................................................................................................................................................... 39
8.14. ADAPTATOR TIG, REF. W000379466............................................................................................................................................................................................ 39
8.15. HARNESSES ................................................................................................................................................................................................................................... 40
9 - MAINTENANCE ........................................................................................................................................................................................................................................... 41
9.1. ENTRETIEN ....................................................................................................................................................................................................................................... 41
9.2. ROLLERS AND WIRE GUIDE ........................................................................................................................................................................................................... 41
9.3. TORCH ............................................................................................................................................................................................................................................... 41
9.4. SPARE PARTS .................................................................................................................................................................................................................................. 42
9.5. FAULT LIST DESCRIPTION .............................................................................................................................................................................................................. 42
ANNEX 1 - SYNERGIES TABLES ................................................................................................................................................................................................................... 45
ANNEX 2 - SPECIFIC MIG/MAG WELDING CYCLE ...................................................................................................................................................................................... 48
ANNEX 3 - SYMBOLS ...................................................................................................................................................................................................................................... 49
CONTENTS