Chrysler Dodge Caravan 2002 Manual page 1701

21 - 144 31TH AUTOMATIC TRANSAXLE
TRANSFER SYSTEM - TRANSFER SHAFT/GEAR/BEARING (Continued)
(14) Using Tool L-4434 and adapter C-4658 (Fig.
293), torque transfer shaft gear retaining nut to 271
N·m (200 ft. lbs.).
Fig. 293 Tighten Transfer Shaft Gear Retaining Nut
to 271 N·m (200
1 - TRANSFER SHAFT GEAR
2 - TORQUE WRENCH
3 - SPECIAL TOOL L-4434 AND ADAPTER C-4658
(15) Measure transfer shaft end play. Set up Tool
L-4432 and C-4658 as shown in (Fig. 294). Measure
end play with dial indicator.
Fig. 294 Measuring Transfer Shaft End-Play
1 - SPECIAL TOOL L-4432 AND C-4658
2 - TRANSFER SHAFT GEAR
3 - STEEL BALL (USE GREASE TO HOLD IN PLACE)
4 - DIAL INDICATOR
5 - SCREW (2)
(16) Position stirrup and strap on transfer gear.
(17) Install bolts but do not tighten.
(18) Rotate stirrup clockwise until it contacts
transfer gear retaining nut flat.
(19) Torque stirrup and strap-to-transfer gear bolts
to 23 N·m (200 in. lbs.).
(20) Bend tabs of strap up against "flats" of retain-
ing bolts.
(21) Install a bead of Mopar
Adhesive Sealant to transfer gear cover (Fig. 295).
Immediately install to transaxle case.
Fig. 295 Install Rear Cover
1 - OUTPUT SHAFT GEAR
2 - USE MOPAR SILICONE RUBBER ADHESIVE SEALER
3 - REAR COVER
4 - TRANSFER SHAFT GEAR
(22) Install and torque transfer gear cover-to-case
bolts (Fig. 296) to 19 N·m (165 in. lbs.).
Fig. 296 Rear Cover Bolts
1 - REAR COVER
2 - REAR COVER BOLTS (10)
RS
Silicone Rubber