Chrysler Dodge Caravan 2002 Manual page 1273

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9 - 72
ENGINE 2.4L
BALANCE SHAFTS AND CARRIER ASSEMBLY (Continued)
Fig. 131 Balance Shaft - Removal/Installation
1 - REAR COVER
2 - CARRIER
3 - BALANCE SHAFT
Fig. 132 Gear Timing
1 - KEY WAYS UP
2 - GEAR ALIGNMENT DOTS
(4) Align flat on balance shaft drive sprocket to the
flat on crankshaft (Fig. 133).
(5) Install balance shaft drive sprocket on crank-
shaft using Special Tool 6052 (Fig. 134).
(6) Turn crankshaft until number 1 cylinder is at
top dead center (TDC). The timing marks on the
chain sprocket should line up with the parting line
on the left side of number one main bearing cap.
(Fig. 135).
(7) Place chain over crankshaft sprocket so that
the plated link of the chain is over the number 1 cyl-
Fig. 133 Balance Shaft Sprocket Alignment to
Crankshaft
1 - ALIGN FLATS
Fig. 134 Balance Shaft Drive
1 - SPROCKET
2 - SPECIAL TOOL 6052
inder timing mark on the balance shaft crankshaft
sprocket (Fig. 135).
(8) Place balance shaft sprocket into the timing
chain (Fig. 135) and align the timing mark on the
sprocket (dot) with the (lower) plated link on the
chain.
NOTE: The lower plated link is 8 links from the
upper link.
RS

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