Chrysler Dodge Caravan 2002 Manual page 1753

21 - 196 41TE AUTOMATIC TRANSAXLE
41TE AUTOMATIC TRANSAXLE (Continued)
(15) Install the output gear and bearing assembly
using Tool 6261 (Fig. 104).
Fig. 104 Install Output Gear
1 - WRENCHES
2 - TOOL 6261 WITH STUD
3 - OUTPUT GEAR
(16) Install NEW output gear retaining bolt and
washer (Fig. 105). Using Tool 6259, torque output
gear retaining bolt to 271 N·m (200 ft. lbs.) (Fig.
106).
Fig. 105 Output Gear Bolt and Washer
1 - OUTPUT GEAR
2 - BOLT
3 - CONED LOCK WASHER
Fig. 106 Tighten Output Gear to 271 N • m (200 ft.
1 - OUTPUT GEAR
2 - TORQUE WRENCH
3 - 200 FT. LBS.
4 - TOOL 6259
(17) Using an inch pound torque wrench (Fig.
107), check output shaft turning torque. Output
shaft turning torque should be within 3-8 in.
lbs. If the turning torque is too high, install a 0.04
mm (0.0016 in.) thicker shim. If the turning torque is
too low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until the proper turning torque of 3-8 in. lbs.
is obtained.
Fig. 107 Check Output Gear Bearings Turning
1 - INCH-POUND TORQUE WRENCH
2 - OUTPUT GEAR
lbs.)
Torque
RS