Chrysler Dodge Caravan 2002 Manual page 1952

RS
INTERMEDIATE SHAFT (Continued)
ASSEMBLY
NOTE: Do not re-use snap rings when servicing the
intermediate shaft assembly. Discard snap rings
and install new ones provided with available snap
ring service kit.
NOTE: When installing 1/2 & 5/R synchronizers,
make sure to align oil slots on synchronizer hub
face with oil hold in the shaft splined hub journal.
NOTE: Refer to (Fig. 252) for intermediate shaft
assembly reference.
(1) Press intermediate shaft into NEW roller bear-
ing with arbor press (Fig. 253).
1 - INTERMEDIATE SHAFT
2 - ROLLER BEARING
3 - SNAP RING
4 - NEEDLE BEARING
5 - 1ST SPEED GEAR
6 - SNAP RING
7 - 2ND SPEED GEAR
8 - 3/4 CLUSTER GEAR
9 - SNAP RING
1 - ARBOR PRESS
2 - INTERMEDIATE SHAFT
3 - CAGED ROLLER BEARING
4 - BEARING SPLITTER
Fig. 252 Intermediate Shaft Assembly
10 - SNAP RING
11 - SEALED ROLLER BEARING
12 - THRUST WASHER
13 - NEEDLE BEARING
14 - REVERSE GEAR
15 - SNAP RING
16 - 5/R SYNCHRO
17 - 5TH SPEED GEAR
18 - 1/2 SYNCHRO
T850 MANUAL TRANSAXLE
Fig. 253 Intermediate Shaft Bearing Installation
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