Chrysler Dodge Caravan 2002 Manual page 1888

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RS
T850 MANUAL TRANSAXLE (Continued)
(5) Install shift forks and 3/4 rail assembly to
geartrain as shown in (Fig. 51).
Fig. 51 Shift Fork/Rail Orientation
1 - 5/R FORK
2 - 3/4 RAIL ASSEMBLY
3 - 3/4 FORK
4 - 1/2 FORK
NOTE: Before installing geartrain, make sure that
input shaft sealed roller bearing is not installed,
otherwise reverse idler assembly installation will be
difficult. (Refer to 21 - TRANSMISSION/TRANSAXLE/
MANUAL/INPUT SHAFT - DISASSEMBLY)
(6) Install lifting bar 8489 to geartrain. Install
geartrain to case. When installing geartrain to
case, use care not to damage bearing surfaces.
(7) Remove lifting bar 8489 from geartrain.
(8) Install shift 1/2-5/R rail as shown in (Fig. 52).
(9) Install reverse idler shaft into position (Fig.
53). Install and torque shaft-to-case bolt to 54 N·m
(40 ft. lbs.).
T850 MANUAL TRANSAXLE
Fig. 52 Shift Rail Installation
1 - 1/2-5/R SHIFT RAIL
Fig. 53 Install Reverse Idler Shaft
1 - REVERSE IDLER SHAFT
2 - BOLT
21 - 331

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