Chrysler Dodge Caravan 2002 Manual page 1895

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21 - 338
T850 MANUAL TRANSAXLE
T850 MANUAL TRANSAXLE (Continued)
Fig. 77 Release Bearing and Lever
1 - RELEASE LEVER
2 - RELEASE BEARING
INSTALLATION
INSTALLATION - 2.4L GAS
(1) Install modular clutch assembly to transaxle.
Assemble transaxle to engine.
(2) Install and torque transaxle-to-engine bolts to
95 N·m (70 ft. lbs.).
(3) Raise transaxle/engine assembly into position
and
install
upper
through-bolt to 75 N·m (55 ft. lbs.).
(4) Remove screw jack.
(5) Install and torque modular clutch assembly-to-
drive plate bolts to 88 N·m (65 ft. lbs.)
(6) Install structural collar.
(7) Connect back-up lamp switch connector.
(8) Install starter motor into position (Fig. 78).
Install and torque bolts to 54 N·m (40 ft. lbs.).
(9) Install engine front mount bracket. Install and
torque bracket-to-transaxle bolts to 102 N·m (75 ft.
lbs.). Install and torque bracket-to-engine bolts to 68
N·m (50 ft. lbs.). Torque through-bolt and nut to 68
N·m (50 ft. lbs.).
(10) Install clutch slave cylinder into position, not-
ing orientation of different sized lugs (Fig. 79). While
depressing inward, rotate slave cylinder clockwise
60 ° into position until nylon locating tab rests
within transaxle case cutout, and hydraulic tube is
vertical. Connect "quick-connect" connection until an
audible "click" is heard. Verify connection by pulling
outward on connection.
mount
through-bolt.
Fig. 78 Starter Motor Removal/Installation
1 - STARTER MOTOR
2 - BOLT (3)
Torque
Fig. 79 Slave Cylinder Removal/Installation
1 - MOUNTING HOLE
2 - SLAVE CYLINDER
3 - ACCESS HOLE
4 - NYLON ANTI-ROTATION TAB
5 - QUICK CONNECT
RS

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