Chrysler Dodge Caravan 2002 Manual page 1264

RS
EXHAUST MANIFOLD (Continued)
(2) Attach exhaust pipe to exhaust manifold and
tighten fasteners to 37 N·m (27 ft. lbs.).
(3) Install and connect the oxygen sensor. (Refer to
14 - FUEL SYSTEM/FUEL INJECTION/O2 SENSOR
- COMPONENT LOCATION)
Fig. 111 Exhaust Manifold Tightening Sequence
TIMING BELT COVER(S)
REMOVAL
FRONT COVER
(1) Remove crankshaft vibration damper. (Refer to
9 - ENGINE/ENGINE
DAMPER - REMOVAL)
(2) Remove generator drive belt tensioner assem-
bly. (Refer to 7 - COOLING/ACCESSORY DRIVE/
BELT TENSIONERS - REMOVAL)
(3) Remove timing belt front cover bolts (Fig. 112)
and remove covers.
REAR COVER
(1) Remove front covers.
(2) Remove engine mount bracket (Fig. 113).
(3) Remove timing belt. (Refer to 9 - ENGINE/
VALVE TIMING/TIMING
SPROCKETS - REMOVAL)
(4) Hold camshaft sprocket with Special Tool 6847
while removing center bolt (Fig. 114).
(5) Remove timing belt idler pulley.
(6) Remove rear cover fasteners and remove cover
from engine (Fig. 115).
INSTALLATION
REAR COVER
(1) Install timing belt rear cover and bolts (Fig.
115).
BLOCK/VIBRATION
BELT/CHAIN AND
Fig. 112 Timing Belt Front Covers
1 - BOLTS - UPPER FRONT COVER 7 N·m (60 in. lbs.)
2 - BOLTS - LOWER FRONT COVER 7 N·m (60 in. lbs.)
CAUTION: Do not use an impact wrench for tighten-
ing camshaft sprocket bolt. Damage to the timing
locating pin can occur. Hand tighten using a
wrench ONLY.
(2) Install camshaft sprockets. Hold sprockets with
Special Tool 6848 and tighten center bolt to 101 N·m
(75 ft. lbs.).
(3) Install timing belt idler pulley and tighten
mounting bolt to 61 N·m (45 ft. lbs.).
(4) Install timing belt. (Refer to 9 - ENGINE/
VALVE TIMING/TIMING
SPROCKETS - INSTALLATION)
(5) Install engine mount bracket and tighten bolts
to 61 N·m (45 ft. lbs.) (Fig. 113).
(6) Install front covers.
FRONT COVER
(1) Install timing belt front covers (Fig. 112).
Tighten fasteners to 7 N·m (60 in. lbs.).
(2) Install generator drive belt tensioner. (Refer to
7 - COOLING/ACCESSORY DRIVE/BELT TEN-
SIONERS - INSTALLATION)
ENGINE 2.4L 9 - 63
BELT/CHAIN AND