Chrysler Dodge Caravan 2002 Manual page 1370

RG
ENGINE 2.5L TURBO DIESEL (Continued)
DESCRIPTION
PISTONS
Skirt Diameter (measured
at approximately 10 mm
above the bottom of the
skirt)
Piston Clearance
Top of Piston to Cylinder
Head
Piston Potrusion
PISTON PINS
Type
Pin Diameter
Clearance
PISTON RINGS
Clearance in Groove
Top
Second
Oil Control
Fitted Gap
Top
Second
Oil Control
CAMSHAFT
Journal Diameter–Front
Bearing Clearance
Journal Diameter–Center
Bearing Clearance
Journal Diameter–Rear
Bearing Clearance
HYDRAULIC LIFTER
Outside Diameter
Intake Valve
Opens
Closes
Exhaust Valve
SPECIFICATION
91.912-91.928 mm
0.065-0.083 mm
0.69-0.83 mm
0.49-0.60 Fit Gasket
Number (1.32), 0 notches
or holes
0.61-0.70 Fit Gasket
Number (1.42), 1 notch
or hole
0.71-0.83 Fit Gasket
Number (1.52), 2 notches
or holes
Full Floating
29.992-29.996 mm
0.004-0.012 mm
0.078-0.137 mm
0.070-0.110 mm
0.040-0.080 mm
0.30-0.45 mm
0.30-0.45 mm
0.25-0.50 mm
29.960-29.980 mm
0.03-0.08 mm
39.250-39.270 mm
0.03-0.08 mm
39.250-39.270 mm
0.03-0.08 mm
11.994 ± 0.006 mm
VALVES
16° B.T.D.C.
58° A.B.D.C.
DESCRIPTION
Opens
Closes
Face Angle
Intake
Exhaust
Head Diameter
Intake
Exhaust
Head Stand Down
Intake
Exhaust
Stem Diameter
Intake
Exhaust
Clearance in Guide
Intake
Exhaust
VALVE GUIDE
Inside Diameter
Fitted Height
Intake
Exhaust
VALVE SPRINGS
Free Length
Fitted Length
Load at Fitted Length
Load at Top of Lift
Number of Coils
LUBRICATION
System Pressure at 4000
RPM
Pressure Relief Valve
Opens
Pressure Relief Valve
Spring-Free Length
OIL PUMP
Outer Rotor End Float
Inner Rotor End Float
Outer Rotor to Body
Diameter Clearance
Rotor Body to Drive Gear
Clearance (pump not
fitted)
ENGINE 9a - 9
SPECIFICATION
65° B.B.D.C.
29° A.T.D.C.
45° 25'-55° 35'
45° 25'-45° 35'
32.30-32.50 mm
30.80-31.00 mm
1.08-1.34 mm
0.99-1.25 mm
5.952-5.970 mm
5.942-5.960 mm
0.030-0.060 mm
0.040-0.070 mm
6.00-6.012 mm
14.5-15.0 mm
16.5-17.0 mm
45.26 mm
38.00 mm
182 ± 5-10% Kg
395 ± 5% Kg
8
4.5-5.0 bar (oil at
90-100°C)
6.50 bar
51.5 mm
0.060-0.160 mm
0.060-0.160 mm
0.130-0.240 mm
0.90-1.50 mm