Forklift Truck Maintenance; Daily And Weekly Maintenance; Periodic Service; Occasional Maintenance And Operation - Manitou MC 25-2 D K ST3A S1 Operator's Manual

FORKLIFT TRUCK MAINTENANCE

DAILY AND WEEKLY MAINTENANCE

These services enable the operator to keep the lift truck in a clean and safe condition.
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
THIS SERVICE MUST BE CARRIED OUT AFTER THE FIRST 500 HOURS OF SERVICE OR WITHIN THE 6 MONTHS FOLLOWING THE START-UP OF THE MACHINE (WHICHEVER

PERIODIC SERVICE

THE PERIODIC SERVICE MUST BE CARRIED OUT BY AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK
MAINTENANCE SCHEDULE
This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number
of hours of operation and the date of the service performed by the professional approved by the MANITOU network.

OCCASIONAL MAINTENANCE AND OPERATION

These maintenance tasks and operations are to be performed as required for the safety and upkeep of the lift truck.
DAILY AND WEEKLY MAINTENANCE
10H - DAILY SERVICING OR EVERY 10 HOURS OF SERVICE
- CHECK
- CHECK
- CHECK
- CHECK
- CLEAN
- CLEAN
50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE
- CHECK
- CHECK
- CHECK
- CHECK
- CHECK
- CHECK
- CHECK - ADJUST
- CLEAN
- CLEAN
- CLEAN
- CLEAN/CHECK
- LUBRICATE
- REPLACE
- REPLACE
IMPORTANT
THE OPERATOR IS AUTHORISED TO CARRY OUT THIS MAINTENANCE.
IMPORTANT
OCCURS FIRST).
IMPORTANT
Lift truck environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Fuel level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Cyclonic pre-filter (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Driver's cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Alternator/fan/crankshaft belt tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Compressor belt tension (Air conditioning OPTION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Wheel nut tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Hydraulic oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Washer fluid level (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Tension and alignment of the mast lifting chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Fuel pre-filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Radiator core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Condenser harness (Air conditioning OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Dry air filter cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
General lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Engine oil ** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Engine oil filter ** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
** Only perform for the first 50 hours of service and then every 500 hours of service or 1 year.
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