Manitou MC 30 Turbo Serie 3-E3 Operator's Manual
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Manitou MC 30 Turbo Serie 3-E3 Operator's Manual

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44158 ANCENIS CEDEX - FRANCE
M 26-2 Turbo Série 3-E3
M 30-2 Turbo Série 3-E3
MC 40 Turbo POWERSHIFT Série 3-E3
MC 50 Turbo POWERSHIFT Série 3-E3
MC 60 Turbo POWERSHIFT Série 3-E3
MC 70 Turbo POWERSHIFT Série 3-E3
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.
MANITOU BF
BP 10249
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
647003 EN (03/01/2012)
MC 30 Turbo Série 3-E3
M 26-4 Turbo Série 3-E3
M 30-4 Turbo Série 3-E3
M 40-4 Turbo Série 3-E3
M 50-4 Turbo Série 3-E3
OPERATOR'S MANUAL

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Summary of Contents for Manitou MC 30 Turbo Serie 3-E3

  • Page 1 MANITOU BF BP 10249 44158 ANCENIS CEDEX - FRANCE TEL: + 33 (0)2 40 09 10 11 YOUR DEALER 647003 EN (03/01/2012) MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3...
  • Page 3 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 13/06/2008 1ST DATE OF ISSUE 04/05/2009 UP DATING: 2-4 ; 2-19 ; 3-14 ; 3-15 04/05/2010 UP DATING ( 1-5 ; 1-6 ; 1-10 – 1-12 ; 1-15 ; 1-16 2-2 –...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE SITE 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 8: Instructions To The Company Manager

    A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised norm EN 1726-1 for mast trucks.

  • Page 9: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR PREAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 12: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the horn works.

  • Page 13: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 14: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 15: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 16: H - Driving The Lift Truck On The Public Highway

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.

  • Page 17: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 18: C - Transverse Attitude Of The Lift Truck

    C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the load reduces the lift truck’s lateral stability. The transverse attitude must be set with the mast in down position as follows: - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 19: E - Taking Up And Laying A High Load On Tyres

    E - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the mast if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).

  • Page 20: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Stop the I.C. engine and remove the ignition key, when an intervention is necessary. - Read the operator’s manual carefully. - Carry out all repairs immediately, even if the repairs concerned are minor.

  • Page 21: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 22: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Bringing The Lift Truck Back Into Service

    BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 24 1-20...
  • Page 25 2 - DESCRIPTION...
  • Page 26 TABLE OF CONTENTS « EC» DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK 2-10 CHARACTERISTICS MC 30 Turbo Série 3-E3 2-14 CHARACTERISTICS M 26-2 Turbo Série 3-E3 2-16 CHARACTERISTICS M 30-2 Turbo Série 3-E3 2-18 CHARACTERISTICS M 26-4 Turbo Série 3-E3 2-20 CHARACTERISTICS...
  • Page 27 DIMENSIONS AND LOAD CHART M 26-2 Turbo Série 3-E3 2-49 DIMENSIONS AND LOAD CHART M 30-2 Turbo Série 3-E3 2-50 DIMENSIONS AND LOAD CHART M 26-4 Turbo Série 3-E3 2-51 DIMENSIONS AND LOAD CHART M 30-4 Turbo Série 3-E3 2-52 DIMENSIONS AND LOAD CHART M 40-4 Turbo Série 3-E3 2-53...
  • Page 28 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après, Manufacturer of the machine described below MC 30 Turbo Série 3-E3...
  • Page 29 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 30 SAFETY PLATES AND STICKERS You must replace illegible or damaged plates. Contact your dealer. 1 - EXTERNAL PLATES AND STICKERS PART NUMBER DESCRIPTION 288174 Instruction accumulator 24653 Securing and slinging point 234802 Diesel fuel 234798 Hydraulic oil...
  • Page 31 2 - STICKERS AND PLATES UNDER THE ENGINE HOOD PART NUMBER DESCRIPTION 293887 Anti-freeze 259398 Water/diesel separator...
  • Page 32 1690 1960 2330 3200 4430 203061 203060 221081 218159 197211 239178 n°300681 N 234806 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE MODEL MODELO SERIES SERIE Année de fabrication Anno di fabbricazione Année modèle Anno modello Year of manufacture Año de fabricación...
  • Page 33 PART NUMBER DESCRIPTION 300681 Safety instruction 234806 Safety instruction 239595 Acoustic power 105dB Consult your dealer Manufacturer’s plate 33460 Gear lever control 200042 Manipulator function sheet 203792 Manipulator function sheet 203791 Manipulator function sheet 203928 Manipulator function sheet 203929 Manipulator function sheet 268491 Break fluid instruction 76571...

  • Page 34: Identification Of The Lift Truck

    NOTE: For the owner’s convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) 1 - MODEL 2 - SERIES MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...
  • Page 35 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 - Type - MANITOU reference - N° de série GEAR BOX (FIG. D) MC 40 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3...

  • Page 36: Mc 30 Turbo Série 3-E3

    M 26-4 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 - Type - Serial Nr - MANITOU reference OVERHEAD GUARD (FIG. G) MC 30 Turbo Série 3-E3 - Type - Serial Nr CAB (FIG.
  • Page 37 2-13...

  • Page 38: Characteristics

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres CONTINENTAL Size 14,5R20 18PR MPT80 TL...
  • Page 39 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 185/185...

  • Page 40: M 26-2 Turbo Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres GOODYEAR Size 16,5/85-24 14PR 154A6 SGI TL...
  • Page 41 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 185/185...

  • Page 42: M 30-2 Turbo Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres GOODYEAR Size 16,5/85-24 14PR 154A6 SGI TL...
  • Page 43 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 185/185...

  • Page 44: M 26-4 Turbo Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 4 RM Permanent Switch for 2/4 drive wheels Front tyres GOODYEAR Size 16,5/85-24 14PR 154A6 SGI TL...
  • Page 45 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 185/185...

  • Page 46: M 30-4 Turbo Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 4 RM Permanent Switch for 2/4 drive wheels Front tyres GOODYEAR Size 16,5/85-24 14PR 154A6 SGI TL...
  • Page 47 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 185/185...

  • Page 48: M40-4 T Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 4 RM Permanent Switch for 2/4 drive wheels Front tyres MITAS Size 18-22,5 163A8 MPT-06 TL...
  • Page 49 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 210/210...

  • Page 50: M 50-4 Turbo Série 3-E3

    Torque converter SACHS Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 4 RM Permanent Switch for 2/4 drive wheels Front tyres MITAS Size 18-22,5 163A8 MPT-06 TL...
  • Page 51 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 210/210...

  • Page 52: Characteristics

    Torque converter DANA Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres ALLIANCE Size 18-19,5 18PR 166A6 TL EVEREST...
  • Page 53 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 210/210...

  • Page 54: Mc 50 Turbo Powershift Série 3-E3

    Torque converter DANA Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres ALLIANCE Size 18-19,5 18PR 166A6 TL EVEREST...
  • Page 55 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 210/210...

  • Page 56: Mc 60 Turbo Powershift Série 3-E3

    Torque converter DANA Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres MICHELIN Size 18R19,5 XF TL...
  • Page 57 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 230/230...

  • Page 58: Mc 70 Turbo Powershift Série 3-E3

    Torque converter DANA Number of forward speeds Number of reverse speeds Front axle DANA Differential With locking Rear axle MANITOU Differential Without locking Drive wheels 2 RM Permanent Switch for 2/4 drive wheels Front tyres MICHELIN Size 18R19,5 XF TL...
  • Page 59 HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Double mast with all-round vision Triple mast with free-acting lift Double mast with free-acting lift Triple mast without free-acting lift Front/rear tilting circuit 230/230...

  • Page 60: Mc 30 Turbo Série 3-E3

    CHARACTERISTICS OF MASTS WITH ROLLERS MC 30 Turbo Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3030 6° 12° 2305 4045 3m30 3330 6° 12° 2455 4345 3m50 3530 6° 12° 2555 4545 3m70 3730 6° 12° 2715 4745 4m00 4030 6°...

  • Page 61: M 26-2 Turbo Série 3-E3

    CHARACTERISTICS OF MASTS WITH ROLLERS M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3030 6° 12° 2375 4115 3m30 3330 6° 12°...
  • Page 62 CHARACTERISTICS OF MASTS WITH ROLLERS M40-4 Turbo Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 15° 15° 2560 4115 3m30 3350 15° 15° 2710 4415 3m50 3550 15° 15° 2810 4615 3m70 3750 15° 15° 2910 4815 4m00 4050 15°...

  • Page 63: M 50-4 Turbo Série 3-E3

    CHARACTERISTICS OF MASTS WITH ROLLERS M 50-4 Turbo Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 15° 15° 2560 4115 3m30 3360 15° 15° 2710 4415 3m50 3560 15° 15° 2810 4615 3m70 3760 15° 15° 2910 4815 4m00 4060 15°...
  • Page 64 CHARACTERISTICS OF MASTS WITH ROLLERS MC 40 Turbo POWERSHIFT Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 15° 15° 2505 4050 3m30 3350 15° 15° 2655 4350 3m50 3550 15° 15° 2750 4550 3m70 3750 15° 15° 2855 4750 4m00 4050...
  • Page 65 CHARACTERISTICS OF MASTS WITH ROLLERS MC 50 Turbo POWERSHIFT Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 15° 15° 2505 4050 3m30 3360 15° 15° 2655 4350 3m50 3560 15° 15° 2755 4550 3m70 3760 15° 15° 2855 4750 4m00 4060...
  • Page 66 CHARACTERISTICS OF MASTS WITH ROLLERS MC 60 T POWERSHIFT Série 3-E3 MC 70 T POWERSHIFT Série 3-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m60 3670 15° 15° 3205 5005 4m00 4070 15° 15° 3405 5405 4m50 4570 15° 15° 3655 5905 : Lift height in mm : Forward tilting...
  • Page 67 2-43...
  • Page 68 FRONT AND REAR TIRES PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE 18-19,5 ML224 ALLIANCE EVEREST 18PR Front unladen 1200 1200 TUBELESS Front laden 4550 5350 PRESSURE 14,5R20 MPT80 CONTINENTAL MPT80 18PR 143G/J Front unladen 1150 TUBELESS Front laden 3550 PRESSURE 16,5/85-24 SGI 8PR GOODYEAR Front unladen...
  • Page 69 PRESSURE (bar) REAR TYRE LOAD (kg) PRESSURE 10R17,5 LSR1 134/132L Rear unladen 1400 2050 2550 TUBELESS Rear laden PRESSURE 10R17,5 LDR CONTINENTAL 134/132L Rear unladen 1400 2050 2550 TUBELESS Rear laden PRESSURE 265/70R19,5 HRS1 140/138M Rear unladen 2800 3050 TUBELESS Rear laden 1300 PRESSURE...
  • Page 70 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD FRONT (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 1200 6,51 18-19,5 ML224 ALLIANCE EVEREST 18PR 4550 6,50 TUBELESS 5350 6,50 14,5R20 MPT80 1150 1,83 CONTINENTAL MPT80 18PR 143G/J...
  • Page 71 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD REAR (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 1400 10R17,5 LSR1 134/132L 2050 TUBELESS 2550 1400 CONTINENTAL 10R17,5 LDR 134/132L 2050 TUBELESS 2550 265/70R19,5 HRS1 2800 140/138M...
  • Page 72 DIMENSIONS AND LOAD CHART MC 30 Turbo Série 3-E3 1200 1995 3442 4642 1550 1564 2715 4745 1400 1470 1880 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° 60,5 NENNKAPAZITÄT 3000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES ° 46,5 ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT...
  • Page 73 DIMENSIONS AND LOAD CHART M 26-2 Turbo Série 3-E3 1200 2000 3635 4835 1670 1520 2785 4815 1480 1470 1960 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 2600 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES ° ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (according to standard EN 1726-1)
  • Page 74 DIMENSIONS AND LOAD CHART M 30-2 Turbo Série 3-E3 1200 2000 3635 4835 1670 1520 2785 4815 1480 1470 1960 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 3000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES ° ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (according to standard EN 1726-1)
  • Page 75 DIMENSIONS AND LOAD CHART M 26-4 Turbo Série 3-E3 1200 2080 3635 4835 1670 1760 2785 4815 1480 1470 1960 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 2600 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° 57,5 ACTUAL CAPACITIES CAPACITES EFFECTIVES ° 56,5 ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT...
  • Page 76 DIMENSIONS AND LOAD CHART M 30-4 Turbo Série 3-E3 1200 2080 3635 4835 1670 1760 2785 4815 1480 1470 1960 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 3000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° 57,5 ACTUAL CAPACITIES CAPACITES EFFECTIVES ° 56,5 ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT...
  • Page 77 DIMENSIONS AND LOAD CHART M 40-4 Turbo Série 3-E3 1200 2124 3745 4945 1620 1740 2910 4815 1435 1670 1925 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° 43,5 NENNKAPAZITÄT 4000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES ° 48,5 ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT...
  • Page 78 DIMENSIONS AND LOAD CHART M 50-4 Turbo Série 3-E3 1200 2124 3745 4945 1620 1740 2910 4815 1435 1670 1925 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° 43,5 NENNKAPAZITÄT 5000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES ° 48,5 ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT...
  • Page 79 DIMENSIONS AND LOAD CHART MC 40 Turbo POWERSHIFT Série 3-E3 1200 2063 3745 4945 1600 1640 2855 4750 1380 1670 1840/1900 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° 33,5 NENNKAPAZITÄT 4000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES °...
  • Page 80 DIMENSIONS AND LOAD CHART MC 50 Turbo POWERSHIFT Série 3-E3 1200 2063 3755 4955 1600 1640 2855 4750 1380 1670 1840/1900 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° 33,5 NENNKAPAZITÄT 5000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° ACTUAL CAPACITIES CAPACITES EFFECTIVES °...
  • Page 81 DIMENSIONS AND LOAD CHART MC 60 Turbo POWERSHIFT Série 3-E3 1500 2293 3960 5460 1700 1580 3405 5405 1390 1750 1860/1920 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 6000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° 42,5 ACTUAL CAPACITIES CAPACITES EFFECTIVES °...
  • Page 82 DIMENSIONS AND LOAD CHART MC 70 Turbo POWERSHIFT Série 3-E3 1500 2493 4160 5660 1700 1580 3405 5405 1390 1750 1860/1920 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY ° NENNKAPAZITÄT 7000 CAPACIDAD NOMINAL CAPACITÀ NOMINALE ° 38,5 ACTUAL CAPACITIES CAPACITES EFFECTIVES °...
  • Page 83 2-59...
  • Page 84 INSTRUMENTS AND CONTROLS MC 30 Turbo Série 3-E3 2-60...
  • Page 85 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - HORN SWITCH 5 - LIGHT SWITCH, HORN AND INDICATORS (OPTION) 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSES AND RELAYS IN THE CAB 10 - FUSES AND RELAYS UNDER THE ENGINE HOOD (NOT ILLUSTRATED)
  • Page 86 INSTRUMENTS AND CONTROLS M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 2-62...
  • Page 87 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - LIGHTS, HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSES AND RELAYS IN THE CAB 10 - FUSES AND RELAYS UNDER THE ENGINE HOOD (NOT ILLUSTRATED) 11 - ROOF LIGHT...
  • Page 88 INSTRUMENTS AND CONTROLS MC 40 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 2-64...
  • Page 89 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - LIGHTS, HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSES AND RELAYS IN THE CAB 10 - FUSES AND RELAYS UNDER THE ENGINE HOOD (NOT ILLUSTRATED) 11 - ROOF LIGHT...
  • Page 90 1 - DRIVER’S SEAT MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull locking lever 1 towards the right.
  • Page 91 1 - BASIC PNEUMATIC DRIVER’S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition. - Push or pull lever 1 until green appears in display 2 indicating correct adjustment according to your weight.
  • Page 92 LUMBAR ADJUSTMENT (FIG. F) This increases the comfort of the seat and the driver’s freedom of movement. - Turn the handle either left or right to adjust the height or depth of the lumbar support. ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position.
  • Page 93 3 - CONTROL AND SIGNAL LIGHTS PANEL MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL...
  • Page 94 3 - CONTROL AND SIGNAL LIGHTS PANEL MC 40 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited.
  • Page 95 4 - SWITCHES MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 NOTE: The location of the switches may vary depending on the options. A - FRONT WINDSCREEN WIPER AND WINDSCREEN WASHER This switch, when set to the “intermediate” position, the windscreen wiper to be operated and the “down”...
  • Page 96 5 - HORN SWITCH MC 30 Turbo Série 3-E3 5 - LIGHTS, HORN AND INDICATOR SWITCH Optional for MC 30 Série 3-E3 The switch controls the visual and sound alarms. A - All lights are off, the direction indicators do not flash. B - The right hand direction indicators flash.
  • Page 97 F14 - Left sidelights (5A). * F15 - Right indicators (7,5A). * F16 - Left indicators (7,5A). * F17 - Low beam (10A). * - Low beam indicator light (10A). * F18 - Main beam (10A). * - Main beam lamp (10A). * F19 - Roof light (3A).
  • Page 98 10 - FUSES AND RELAYS UNDER THE ENGINE HOOD Always replace a faulty fuse with another of equivalent rating. Never use a fuse that has been repaired. F26 - OPTION Diesel decongealant (15A). K11 - OPTION Diesel decongealant. - Remove cover 1 in order to gain access to the fuses. F41 - Lift truck electrical equipment (40A).
  • Page 99 15 - GEAR LEVER AND TRANSMISSION CUT-OFF MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 In order to change speeds, it is necessary to cut the transmission by pressing the button 1 on the lever.
  • Page 100 16 - FORWARD/NEUTRAL/REVERSE AND GEAR SELECTOR MC 40 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 FORWARD/REVERSE SELECTOR When operating this control, the lift truck should be stopped or travelling at slow speed and not accelerating.
  • Page 101 17 - PARKING BRAKE To prevent accidental loosening or release, the lever is fitted with safety locking. - To apply the parking brake, pull the lever backwards (position A). - To loosen the parking brake, release and push the lever forwards (position B). 18 - HYDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve.
  • Page 102 24 - FRONT LIGHTS Optional for MC 30 Série 3-E3 A - Left front indicator. B - Left front sidelight. C - Left front dipped headlight and main beam. D - Right front sidelight. E - Right front dipped headlight and main beam. F - Right front indicator.
  • Page 103 2-79...
  • Page 104 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer’s plate fixed to each lift truck (see: 2 - DESCRIPTION: IDENTIFICATION OF THE LIFT TRUCK).
  • Page 105 2-81...
  • Page 106 DESCRIPTION AND USE OF THE OPTIONS 1 - REVOLVING LIGHT The revolving light is dismountable to make it possible, for example, to reduce the bulkiness of the lift truck or to avoid being stolen. - Loosen nut 1 and remove the revolving light. - Protect mounting 2 with cap 3.
  • Page 107 4 - REVERSE BUZZER ALARM 5 - BATTERY CUT-OFF 6 - DIGICODE ANTI-THEFT SYSTEM MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 OPERATION - Switch on the lift truck: LED A flashes red.
  • Page 108 2-84...
  • Page 109 3 - MAINTENANCE...
  • Page 111 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT START-UP CHECKLIST FILTERS CARTRIDGES AND BELTS MC 30 Turbo Série 3-E3 FILTERS CARTRIDGES AND BELTS M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3...
  • Page 112 - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 113 START-UP CHECKLIST 0 = OK 1 = Missing 2 = Incorrect ENGINE ATTACHMENTS 01 Air filter 01 Fitting on machine 02 Fuel tank 02 Hydraulic couplings 03 Fuel lines - Filter CABIN/PROTECTOR/ELECTRIC CIRCUIT 04 Injection or carburetion system 01 Seat 05 Radiator and cooling system 02 Dashboard and radio 06 Belts...

  • Page 114: Mc 30 Turbo Série 3-E3

    FILTERS CARTRIDGES AND BELTS MC 30 Turbo Série 3-E3 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563416 (OPTION AIR CONDITIONING) Clean: 50 H* Part number: 244237 Change: 500 H* SAFETY DRY AIR FILTER CARTRIDGE...

  • Page 115: M 26-2 Turbo Série 3-E3

    FILTERS CARTRIDGES AND BELTS M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494...

  • Page 116: Mc 40 Turbo Powershift Série 3-E3

    FILTERS CARTRIDGES AND BELTS MC 40 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563416 (OPTION AIR CONDITIONING) Clean: 50 H* Part number: 244237...

  • Page 117: Mc 60 Turbo Powershift Série 3-E3

    FILTERS CARTRIDGES AND BELTS MC 60 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563416 (OPTION AIR CONDITIONING) Clean: 50 H* Part number: 244237...

  • Page 118: Mc 30 Turbo Série 3-E3

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, gear box and axle oils may be requested depending on the rate of use.
  • Page 119 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil BRAKE CIRCUIT 490408 Mineral brake fluid ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g 161589 1 kg 720683 CAB DOOR MANITOU Grease 5 kg 554974 Optional for MC 30 Turbo Série 3-E3...
  • Page 120 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, gear box and axle oils may be requested depending on the rate of use.
  • Page 121 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil BRAKE CIRCUIT 490408 Mineral brake fluid ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g 161589 1 kg 720683 MANITOU Grease CAB DOOR 5 kg 554974 BLUE multi-purpose...
  • Page 122 SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (*): Every 10 hours during the first 50 hours, then once at 250 hours. (**): Consult your dealer.
  • Page 123 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN BRAKE Brake oil level 3-25 <<< <<< <<< <<< <<< Parking brake 3-31 <<< <<< <<< <<< Parking brake lever mechanism 3-38 <<<...
  • Page 124 A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL A1/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (fig.
  • Page 125 A4 - FUEL PRE-FILTER CHECK - Open the I.C. engine bonnet. - Check for the presence of water in the pre-filter bowl 1 (fig. A4) and empty it out if necessary. - Place a receptacle under the drain plug 2 (fig. A4) and loosen it in two to three thread turns. - Allow the diesel fuel to flow out until it is free from impurities and water.
  • Page 126 A6 - GEAR BOX OIL LEVEL A6/1 CHECK MC 40 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 Place the lift truck on level ground with the I.C. engine cold and idling. - Remove the access panel 1 (fig.
  • Page 127 3-19...
  • Page 128 Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 129 B4 - TRANSMISSION UNIVERSAL JOINT B4/1 GREASE Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators of the universal joint Transmission/Front axle (3 lubricators) (fig. B4/1 and B4/2).
  • Page 130 B5 - TENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS CHECK - ADJUST M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 M 50-4 Turbo Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 Place the lift truck on level ground with the mast in a vertical position and the forks raised approximately 200 mm.
  • Page 131 B6 - MAST B6/1 GREASE M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 M 50-4 Turbo Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week.
  • Page 132 B6 - MAST B6/1 GREASE MC 60 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 133 B7 - HYDRAULIC OIL LEVEL B7/1 CHECK Place the lift truck on level ground with the I.C. engine stopped and mast tilted backward and lowered as far as possible. - Refer to gauge 1 (fig. B7/1). - The level is correct when it is mid-way between the two indicator marks. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
  • Page 134 B10 - CAB DOOR GREASE Optional for MC 30 Turbo Série 3-E3 Clean and lubricate the points 1 (4 lubricators) (fig. B10) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. B11 - CAB VENTILATION FILTER (OPTION AIR CONDITIONING) B11/1 CLEAN - Lift up protective casing 1 (fig.
  • Page 135 B12 - REAR AXLE B12/1 GREASE M 26-2 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators of the swivel pins (2 lubricators) (fig. B12/1). 2 - Lubricator of the steering cylinder foot axle (1 lubricator) (fig.
  • Page 136 B12 - REAR AXLE B12/1 GREASE MC 40 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
  • Page 137 3-29...
  • Page 138 C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 139 C4 - PARKING BRAKE C4/1 CHECK - ADJUST - Check the tightening adjustment by locking the parking brake in position A (fig. C4/1). - The adjustment is correct when the lift truck is held stationary on a slope. - Carry out adjustments if necessary. - Press and release the brake pedal, then release the parking brake, putting it in position B (fig.
  • Page 140 C6 - FRONT AXLE DIFFERENTIAL OIL LEVEL (without cooler of oil) CHECK Except for : MC 40 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 Place the lift truck on level ground with the I.C. engine stopped. - Remove level plug 1 (fig. C6). The oil should be flush with the edge of the hole. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the filler port 2 (fig.
  • Page 141 C10 - REAR WHEEL REDUCER OIL LEVEL CHECK M 26-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 Place the lift truck on level ground with the I.C. engine stopped. - Check the level on each rear wheel reducer.
  • Page 142 D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1/1 D1 - I.C. ENGINE OIL DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 143 D3 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 144 D5 - FUEL FILTER CARTRIDGE D5/1 CHANGE Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the I.C. engine bonnet. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 145 D6 - GEAR BOX OIL FILTER D6/1 CHANGE MC 40 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 - Remove access panel 1 (fig. D6/1). - Unscrew and discard gear box oil filter 2 (fig. D6/2). - Carefully clean the filter head with a clean, lint-free cloth.
  • Page 146 D9 - PARKING BRAKE LEVER MECHANISM GREASE - Clean and grease articulation axles 1 (fig. D9) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL). D10 - CAB VENTILATION FILTER D10/1 CLEAN Optional for MC 30 Turbo Série 3-E3 - Remove protective casing 1 (fig. D10/1). - Lift out cabin ventilation filter 2 (fig.
  • Page 147 D12 - FRONT AXLE DIFFERENTIAL OIL (with cooler of oil) D12/1 DRAIN D13 - FRONT AXLE COOLING CIRCUIT FILTER CHANGE Place the lift truck on level ground with the I.C. engine stopped and the differential oil still warm. DRAINING THE OIL Dispose of the drain oil in an ecological manner.
  • Page 148 E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
  • Page 149 E3 - GEAR BOX OIL E3/1 DRAIN E4 -GEAR BOX SUMP STRAINER CLEAN MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 Place the lift truck on level ground with the I.C.
  • Page 150 E3 - GEAR BOX OIL E3/1 DRAIN MC 40 Turbo POWERSHIFT Série 3-E3 MC 60 Turbo POWERSHIFT Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 Place the lift truck on level ground with the I.C. engine stopped, the gear box oil still warm. DRAINING THE OIL - Place a container under drain plug 1 (fig.
  • Page 151 E5 - HYDRAULIC OIL E5/1 DRAIN E6 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E7 - FILTER CAP FOR HYDRAULIC OIL TANK CHANGE Place the lift truck on level ground with the I.C. engine stopped and mast tilted backward and lowered as far as possible.
  • Page 152 E8 - SEAT BELT CHECK Seat belt with two anchoring points - Check the following points: Reeled seat belt with two anchoring points - Check the points listed above together with the following points: NOTE: After an accident, replace the seat belt. In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.).
  • Page 153 E11 - REAR WHEEL REDUCER OIL DRAIN M 26-4 Turbo Série 3-E3 M 40-4 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 M 50-4 Turbo Série 3-E3 Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still warm. Dispose of the drain oil in an ecological manner.
  • Page 154 F - EVERY 2000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter. Place the lift truck on level ground with the I.C.
  • Page 155 F2 - AIR CONDITIONING (OPTION) CLEANING - INSPECTION CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*) NOTE: When opening the evaporator unit, remember to replace the cover seal. (*): (CONSULT YOUR DEALER).
  • Page 156 G - OCCASIONAL MAINTENANCE G1 - FUEL SYSTEM BLEED These operations are to be carried out only in the following cases: Ensure that the level of fuel in the tank is sufficient and bleed in the following order: - Open the I.C. engine bonnet. - Put the ignition on for three minutes on the lift truck, to give the lift pump time to release air G1/1 from the filter.
  • Page 157 HOURS SERVICE for tightening torque). G2/2 FRONT WHEEL For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and the G2/3 safety support MANITOU reference 554772. - Place the jack under the flared axle tube, as near as possible to the wheel and adjust the jack (fig.
  • Page 158 PLACING THE CABLE G3/2 - Unscrew the two screws 1 (fig. G3/1) on the roof and replace them with two MANITOU eyes 2 (fig. G3/2) Reference 72422. - Pass the cable over the upper belt of the mobile upright and attach it to the eyes (fig. G3/3).
  • Page 159 LIFTING THE OVERHEAD GUARD OR CAB G3/6 Check that any object left in the operator’s stand cannot impede the operation. - Slowly and slightly tilt the mast towards the front and release the support leg 5 (fig. G3/6). - Continue lifting the overhead guard or the cab and insert the support leg in its end stops 6 (fig. G3/7) at the earliest possible moment.
  • Page 160 G5 - LIFT TRUCK Do not tow the lift truck at more than 25 km/h. - Place the forward/reverse selector in neutral and the gear shift in neutral (according to model of lift truck). - Release the parking brake. - Put the warning lights on. - If the I.C.
  • Page 161 G7 - LIFT TRUCK ON A PLATFORM G7/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 162 3-54...
  • Page 163 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 165 TABLE OF CONTENTS INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 TECHNICAL SPECIFICATIONS OF ATTACHMENTS M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 M 50-4 Turbo Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3...
  • Page 167 In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal. Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 168 TECHNICAL SPECIFICATIONS OF ATTACHMENTS MC 30 Turbo Série 3-E3 M 26-2 Turbo Série 3-E3 M 26-4 Turbo Série 3-E3 M 30-2 Turbo Série 3-E3 M 30-4 Turbo Série 3-E3 STANDARDISED SIDE-SHIFT CARRIAGE Double Mast With All-Round Vision Double Mast With Total Free-Acting Lift ***: Triple Mast With All-Round Vision ****:...
  • Page 169 DIGGING BUCKET SP 500 30N AD S3 SP 500 30NL AD S3 PART NUMBER 741444 741446 Rated capacity 500 L/900 kg 500 L/900 kg Width 1648 mm 2022 mm Teeth Weight 420 kg 450 kg DIGGING BUCKET SP 700 40N AD S2 SP 1000 40NL AD S2 PART NUMBER 751454...
  • Page 170 CEREAL AND FERTILIZER BUCKET BCE 1500 40N BCE 2000 40N PART NUMBER 751469 751471 Rated capacity 2000 L/2400 kg 2000 L/2400 kg Width 2100 mm 2100 mm Weight 775 kg 870 kg...
  • Page 171 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 PART NUMBER 654409 Rated capacity 500 L/1300 kg Width 1100 mm Weight 205 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 PART NUMBER 654411 Rated capacity 500 L/1300 kg Width 1100 mm Weight...
  • Page 172 TECHNICAL SPECIFICATIONS OF ATTACHMENTS M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 M 50-4 Turbo Série 3-E3 MC 50 Turbo POWERSHIFT Série 3-E3 STANDARDISED SIDE-SHIFT CARRIAGE M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 Double Mast With All-Round Vision Double Mast With Total Free-Acting Lift Triple Mast With All-Round Vision...
  • Page 173 LOAD BACK REST PART NUMBER 572788 572790 Width 1670 mm 2000 mm Weight 56 kg 63 kg STANDARD DOUBLE SIDE-SHIFT CARRIAGE M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 DOUBLE TDLA 40N PART NUMBER 572401 Rated capacity 2 x 2000 kg Side-shift 2 x 150/100 mm...
  • Page 174 DIGGING BUCKET M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 SP 700 40N AD S2 SP 1000 40N AD S2 PART NUMBER 751454 751459 Rated capacity 700 L/1260 kg 1000 L/1800 kg Width 2110 mm 2210 mm Teeth Weight 630 kg...
  • Page 175 CEREAL AND FERTILIZER BUCKET M 40-4 Turbo Série 3-E3 MC 40 Turbo POWERSHIFT Série 3-E3 BCE 1500 40N BCE 2000 40N BCE 2500 40N PART NUMBER 751469 751471 751473 Rated capacity 1500 L/1800 kg 2000 L/2400 kg 2500 L/3000 kg Width 2100 mm 2100 mm...
  • Page 176 TECHNICAL SPECIFICATIONS OF ATTACHMENTS MC 60 Turbo POWERSHIFT Série 3-E3 MC 70 Turbo POWERSHIFT Série 3-E3 STANDARDISED SIDE-SHIFT CARRIAGE TDLA 100N 1800 PART NUMBER 762607 Rated capacity 8000 kg Side-shift 2 x 150 mm Width 1800 mm Weight 520 kg STANDARDISED FORK PART NUMBER 415702...
  • Page 177 DIGGING BUCKET SP 1000 70N AD S2 SP 1200 70N AD S2 PART NUMBER 751475 751476 Rated capacity 1000 L/1800 kg 1200 L/2160 kg Width 2210 mm 2210 mm Teeth Weight 720 kg 785 kg BUILDING BUCKET SP 1000 70N SD SP 1200 70N SD PART NUMBER 751477...
  • Page 178 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 BUCKET PROTECTOR NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854...

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M 26-4 turbo serie 3-e3M 26-2 turbo serie 3-e3M 40-4 turbo serie 3-e3M 50-4 turbo serie 3-e3Mc 40 turbo powershift serie 3-e3Mc 50 turbo powershift serie 3-e3 ... Show all

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