Manitou MT 1436 R PRIVILEGE Manual
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Manitou MT 1436 R PRIVILEGE Manual

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Summary of Contents for Manitou MT 1436 R PRIVILEGE

  • Page 2 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 5 - SPECIFIC CANADA MT 1840 R PRIVILEGE => MT 1058 R PRIVILEGE 6 - SPECIFIC AUSTRALIA See also the operator’s manual supplement: 647065 AU 02/07/2007 1ST DATE OF ISSUE 25/01/2008...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE SITE 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 7: Instructions To The Company Manager

    A - THE TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC test coefficient OF 1.33 and a DYNAMIC test coefficient OF 1, as specified in harmonized norm EN 1459 for variable range trucks.

  • Page 8: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 9: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR PREAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 10: E - Lifting People

    • Right-hand column - With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer).

  • Page 11: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 12: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 13: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS The lift truck must only be started up or maneuvered when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 14: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 15: H - Driving The Lift Truck On The Public Highway (Or See Current Legislation In Other Countries)

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.
  • Page 16 DRIVING THE LIFT TRUCK WITH A FRONT-MOUNTED ATTACHMENT - You must comply with current regulations in your country, covering the possibility of driving on the public highway with a front- mounted attachment on your lift truck. - If road legislation in your country authorizes circulation with a front-mounted attachment, you must at least: •...

  • Page 17: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 18: D - Transverse Attitude Of The Lift Truck

    D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck’s lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT SLOPE CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines (see: 2 -...

  • Page 19: F - Taking Up And Laying A High Load On Tyres

    F - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
  • Page 20 LAYING A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the pile (fig. F6). - Put the gearshift lever into neutral. - Lift and extend the jib (1) (2) until the load is above the pile, while keeping an eye on the longitudinal stability limiter and warning device (see: INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 21: G - Taking Up And Laying A High Load On Stabilizers

    G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
  • Page 22 TAKING UP A HIGH LOAD ON STABILIZERS - Make sure the forks will fit easily under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the jib (1) (2) until the forks are at the level of the load (fig.

  • Page 23: H - Taking Up And Laying Down A Suspended Load

    H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD WARNING: Failure to follow the above instructions may lead the lift truck to loose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 24: Platform Operating Instructions

    B - SUITABILITY OF THE TRUCK FOR USE - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1, as specified in harmonised standard EN 280 for “mobile elevating work platforms”.

  • Page 25: F - Maintenance

    Operation of the platform is strictly forbidden in the event of wind speeds of over 45 km/h. - The following scale is given for an empiric evaluation of the wind speed: BEAUFORT scale (wind speed at a height of 10 m from flat ground) Speed Speed Speed...

  • Page 26: Instructions For Using The Radio-Control

    INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.

  • Page 27: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.

  • Page 28: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 29: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 30: Bringing The Lift Truck Back Into Service

    BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 31 1-28...
  • Page 32 2 - DESCRIPTION...
  • Page 34 TABLE OF CONTENTS «EC» DECLARATION OF CONFORMITY IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MT 1436 R PRIVILEGE CHARACTERISTICS MT 1840 R PRIVILEGE 2-10 FRONT AND REAR TIRES 2-12 DIMENSIONS AND LOAD CHART MT 1436 R PRIVILEGE 2-14 DIMENSIONS AND LOAD CHART...
  • Page 35 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
  • Page 36 bg : 1) cs : 1) da : 1) de : 1) el : 1) es : 1) et : 1) fi : 1) ga : 1) hu : 1) is : 1) it : 1) lt : 1) lv : 1) mt : 1) nl : 1) no : 1)
  • Page 37 NOTE: For the owner’s convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) - Model - Series MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...
  • Page 38 REAR AXLE (FIG. E) - Type - Serial Nr - MANITOU reference CAB (FIG. F) - Type - Serial Nr JIB (FIG. G) - MANITOU reference - Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT (FIG. H) - Model MANITOU BF...
  • Page 39 CHARACTERISTICS MT 1436 R PRIVILEGE I.C. ENGINE Type PERKINS 1104C-44 RE38454 Fuel Diesel Number of cylinders 4 in line Suction Natural Injection system Direct Ignition sequence 1.3.4.2 Capacity 4400 Bore and stroke 105 x 127 Compression ratio 19,3/1 Nominal rating loaded...
  • Page 40 HYDRAULIC CIRCUIT Hydraulic pump Type Gear pump with flow divider on 1st casing 1st casing Capacity Max. rating capacity unladen l/mn Flow rate at 1600 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Telescoping circuit 180 / 270 Lifting circuit 210 / 270 Tilt circuit...
  • Page 41 CHARACTERISTICS MT 1840 R PRIVILEGE I.C. ENGINE Type PERKINS 1104C-44T RG38455 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 4400 Bore and stroke 105 x 127 Compression ratio 18,23/1 Nominal rating loaded 2200 Rating slow unladen Max.
  • Page 42 HYDRAULIC CIRCUIT Hydraulic pump Type Gear pump with flow divider on 2nd casing 1st casing 2nd casing Capacity Max. rating capacity unladen l/mn Flow rate at 1600 rpm l/mn Filtration Return μm Suction μm Maximum service pressure Telescoping circuit 180 / 270 Lifting circuit 210 / 270 Tilt circuit...
  • Page 43 FRONT AND REAR TIRES PRESSURE TYRE LOAD (kg) MT 1436 R PRIVILEGE (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN BF GOODRICH 400/80-24 156A8 PIA TUBELESS DUNLOP 440/80-24 T37 158B TUBELESS GALAXY 15.5-25 16PR GIRAFFE L2 400/80-24 156A8 IND TUBELESS...
  • Page 44 2-13...
  • Page 45 DIMENSIONS AND LOAD CHART MT 1436 R PRIVILEGE 1200 3070 1905 1790 6127 6012 4823 7327 1960 1960 ° ° 1152 1040 1849 ° ° 3779 8610 4183 2446 2634 5468 1285 3981,5 2365 3793 1134 2422 ° ° 2-14...
  • Page 46 SUIVANT NORME EN 1459 annexe B. 50° 60° 70° 72.4° 13.52 40° 30° 20° 10° 0° MT 1436 -0.8° 0.5m 9.42 7.40 5.80 4.65 1.80 8.65 6.50 5.25 N°261522 N°261391 50° 60° 62° 40° 12.3 30° 20° 10° MT 1436 0°...
  • Page 47 DIMENSIONS AND LOAD CHART MT 1840 R PRIVILEGE 1200 3070 2044 1929 6274 6159 4829 7474 1960 1960 ° ° 1160 1040 1908 ° ° 3779 8780 4307 2505 2693 5592 1285 3986 2374 3793 1134 2422 ° ° 2-16...
  • Page 48 SUIVANT NORME EN 1459 annexe B. 50° 60° 70° 76.75° 17.50 18 40° 30° 20° 10° MT 1840 0° -1.3° 0.5m 10 9 13.17 11.70 10.25 7.90 9.10 N°261553 N°261548 50° 60° 60.8° 40° 12.50 30° 20° 10° MT 1840 0°...
  • Page 49 INSTRUMENTS AND CONTROLS 2-18...
  • Page 50 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - IGNITION SWITCH 4 - EMERGENCY STOP BUTTON 5 - BATTERY CUT-OFF 6 - MAN-MACHINE INTERFACE (MMI) 6A - DRIVER PRESENCE 6B - INSTRUMENT CONTROL PANEL 6C - PANEL FOR BUTTONS AND KEYBOARD 6D - SCREEN DISPLAY 7 - LONGITUDINAL STABILITY ALARM 8 - SWITCHES (OPTION)
  • Page 51 1 - DRIVER’S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Release lever 1. - Slide the seat to the desired position. - Release the lever and be sure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Refer to the seat’s graduation.
  • Page 52 6 - MAN-MACHINE INTERFACE (MMI) 6A - DRIVER PRESENCE 6B - INSTRUMENT CONTROL PANEL 6C - PANEL FOR BUTTONS AND KEYBOARD 6D - SCREEN DISPLAY UPDATED: In order to gain maximum advantage from the Man-Machine Interface of your lift truck, contact your dealer to receive the most recent available version of the software.
  • Page 53 MAJOR FAULT WARNING LIGHT When this light is lit up it means there is a major fault that may affect the safety for the lift truck or the driver (see: 2 - DESCRIPTION: 6D - SCREEN DISPLAY). GREEN LIGHT FOR LOW BEAM BLUE LIGHT FOR MAIN BEAM I.C.
  • Page 54 6C - PANEL FOR BUTTONS AND KEYBOARD UP TO MACHINE N°: 590612 AND EXCEPT FOR MACHINES N°: 589029 ; 589122 ; 589165 Each time you press one of the buttons, a beep is sounded. Apart from their main function, the buttons numbering from 0 to 9 and the OK button are used for entering the codes (see: 2 - DESCRIPTION: 6D - SCREEN DISPLAY).
  • Page 55 OPTION REAR FOG LIGHT Only works when the low beam or main beam lights are switched on. OPTION FRONT WORKING HEAD LIGHTS REVOLVING LIGHT SOUND ALARM CUT-OFF See: 2 - DESCRIPTION: 7 - LONGITUDINAL STABILITY WARNING DEVICE. DEACTIVATING THE CUT-OFF FOR AGGRAVATING HYDRAULIC MOVEMENTS See: 2 - DESCRIPTION: 7 - LONGITUDINAL STABILITY WARNING DEVICE.
  • Page 56 6C - PANEL FOR BUTTONS AND KEYBOARD FROM MACHINE N°: 590613 AND FOR MACHINES N°: 589029 ; 589122 ; 589165 Each time you press one of the buttons, a beep is sounded. Apart from their main function, the buttons numbering from 0 to 9 and the OK button are used for entering the codes (see: 2 - DESCRIPTION: 6D - SCREEN DISPLAY).
  • Page 57 ATTACHMENT EASY HYDRAULIC CONNECTION For easily connecting and disconnecting the attachment. - Press for two seconds on push-button 1 to release the attachment circuit hydraulic pressure. - Connect or disconnect the rapid connectors of the hydraulic attachment (see: 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE: PICKING UP THE ATTACHMENTS).
  • Page 58 AUTOMATIC STANDBY SCREEN In ECO mode the lift truck stops the IC engine after 1 minute at standstill. Switch off the ignition before restarting the lift truck. CODE 4040 DIGICODE SCREEN The digicode is disabled by default. It can be enabled using the ADMIN code on the configuration screen (see: 2 - DESCRIPTION: 6D - SCREEN DISPLAY: CONFIGURATION SCREEN: 4 >...
  • Page 59 Driver presence. LOCKING SCREEN Transmission fault. By default, the operator is not permitted to unlock the functions (see: 2 - DESCRIPTION: 6D - SCREEN DISPLAY: CONFIGURATION Retracting stabilizer. SCREEN: 4 > ADMIN: 4.3). One of these screens appears when the system detects an operating Tilt.
  • Page 60 CONFIGURTION 1 > ID MACHINE SETTING STATUS ADMIN CONFIGURATION SCREEN Switch on the lift truck ignition and switch it off to active the Man-Machine Interface. perform a long press on the button display the configuration screen. Select the menu using the scroll button and validate with the button REMINDER: In all menus, use the buttons to scroll, validate and cancel.
  • Page 61 7 - LONGITUDINAL STABILITY WARNING UP TO MACHINE N°: 590612 AND EXCEPT FOR MACHINES N°: 589029 ; 589122 ; 589165 This device warns the operator of the lift truck’s longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 62 7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE FROM MACHINE N°: 590613 AND FOR MACHINES N°: 589029 ; 589122 ; 589165 This device warns the operator of the lift truck’s longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 63 C - “SUSPENDED LOAD” MODE Giving a higher safey margin, use with crane jib (P, PT, PO), winch and lifting ring. - Place the lift truck in the transport position. - Press the button for 2 seconds , “SUSPENDED LOAD” MODE is validated by an audible beep and the lighting of the lamp.
  • Page 64 8 - SWITCHES (OPTION) 9 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access panel gives a clear display of the use of the components described below. - Remove the entrance hatch 1 in order to gain access to the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity.
  • Page 65 F1 - (40A MAX.) - Power supply for fuses in the cab (40A). N° 265299 F2 - (70A MAX.) - Keyed ignition switch (70A). F3 - (20A MAX.) - OPTION. MT 1436 R PRIVILEGE - Electronic box MP2 (20A). MT 1840 R PRIVILEGE F4 - (40A MAX.) - Electronics box MP1 (40A).
  • Page 66 11 - DOOR PRESENCE SENSORS See: 2 - DESCRIPTION: 6 - MAN-MACHINE INTERFACE (MMI) 12 - LIGHTER 13 - HANDLE FOR OPENING ENGINE HOOD 14 - SWITCH FOR LIGHTING, HORN AND INDICATORS The switch controls the visual and sound alarms. A - All lights are off, the direction indicators do not flash.
  • Page 67 16 - FUNCTION FILES These files contain the description of the hydraulic controls and the load charts for the attachments used on the lift truck. 17 - HYDRAULIC CONTROLS Authorisation for using the hydraulic controls is given by the validation of the driver’s presence (see: 2 - DESCRIPTION: 6 - MAN- MACHINE INTERFACE (MMI)) and if the conditions for using the hydraulic control are followed.
  • Page 68 20 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION Authorisation for using the forward or reverse gear selection control is given by the validation of the driver’s presence (see: 2 - DESCRIPTION: 6 - MAN-MACHINE INTERFACE (MMI)) and if the conditions for using the control are followed. When operating this control, the lift truck should be travelling at slow speed and not accelerating.
  • Page 69 22 - STEERING SELECTION A - GREEN WHEEL ALIGNMENT LAMPS These lamps come on to indicate the alignment of the wheels in relation to the lift truck. Lamp A1 for the front wheels and lamp A2 for the rear wheels. Before selecting one of the three possible steering positions, bring all 4 wheels into alignment with regards to the lift truck axle.
  • Page 70 23 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted. B1 - The fan pumps in the air at ambient temperature. B2 - The fan pumps in warm air.
  • Page 71 26 - LEVEL INDICATORS A - TILT INDICATOR When the two marks are aligned, the chassis is parallel with the front axle. B - SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal position. 27 - DOOR OPEN LEVER 28 - DOOR CLOSE HANDLE 29 - WINDOW REGULATOR SWITCH...
  • Page 72 37 - FRONT LIGHTS A - Left front indicator. B - Left front dipped headlight. C - Left front main beam. D - Left front sidelight. E - Right front indicator. F - Right front dipped headlight. G - Right front main beam. H - Right front sidelight.
  • Page 73 NOTE: There is an OPTIONAL rear-view mirror which allows the lift truck to be approached more closely to the trailer ring. A - PROJECTING HOOK STANDARD MT 1436 R PRIVILEGE COUPLING AND UNCOUPLING THE TRAILER - To couple the trailer, position the lift truck as close as possible to the trailer ring.
  • Page 74 2-43...
  • Page 75 - Only connect to and disconnect from the power supply while the unit is off and the I.C. engine is stopped. 2 - EXTERIOR DRAIN-BACK Enables connection of an attachment for which drain-back is required. MT 1436 R PRIVILEGE MT 1840 R PRIVILEGE 3 - ELECTROVALVE ON JIB HEAD Enables use of two hydraulic functions on the attachment circuit.
  • Page 76 4 - QUICK-RELEASE COUPLER ON ATTACHMENT CIRCUIT 5 - SINGLE SIDE-SHIFT CARRIAGE (TSDL) The single side-shift carriage (TSDL) is only compatible with the following attachments: • floating fork carriage (TFF) • tilting fork carriage (PFB) • loading bucket (CBR) • concrete bucket (BB, BBG) •...
  • Page 77 8 - LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE Follow the instructions given in your lift truck’s instruction manual (see: 1 - OPERATING AND SAFETY INSTRUCTIONS ON HANDLING LOADS), in addition to those given below. - The lifting ring must be used WITHOUT FORKS AND ATTACHMENTS, but the angle of inclination of the carriage must be same as when the forks are used in the horizontal position.
  • Page 78 3 - MAINTENANCE...
  • Page 80 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT START-UP CHECKLIST FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE 3-10 A - DAILY OR EVERY 10 HOURS SERVICE 3-12 B - EVERY 50 HOURS SERVICE 3-16 C - EVERY 250 HOURS SERVICE...

  • Page 81: Manitou Original Spare Parts And Equipment

    - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 82: Start-Up Checklist

    START-UP CHECKLIST 0 = OK 1 = Missing 2 = Incorrect ENGINE ATTACHMENTS 01 Air filter 01 Fitting on machine 02 Fuel tank 02 Hydraulic couplings 03 Fuel lines - Filter CABIN/PROTECTOR/ELECTRIC CIRCUIT 04 Injection or carburetion system 01 Seat 05 Radiator and cooling system 02 Dashboard and radio 06 Belts...

  • Page 83: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 605041 Change: 500 H DRY AIR FILTER CARTRIDGE ALTERNATOR BELT Part number: 563416 (OPTION AIR CONDITIONING) Clean: 50 H* Part number: 286931 Change: 500 H* SAFETY DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563415...

  • Page 85: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 86 490402 WINDSCREEN WASHER TANK Windscreen washer fluid 486424 FRONT AXLE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER 545976 MANITOU Oil 20 l 582391 FRONT AXLE DIFFERENTIAL 7,2 Liters Special immersed brakes 209 l 546222 1000 l 720149 499237...

  • Page 87: Servicing Schedule

    SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN I.C.
  • Page 88 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN BRAKE Brake oil level 3-19 <<< <<< <<< <<< <<< Brake oil <<< <<< Brake system <<< <<< Brake system pressure <<<...

  • Page 89: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Pull on the handle located inside the cab to open the engine hood. - Remove the dipstick 1 (fig.
  • Page 90 - Telescope the jib several times in order to spread the coat of grease evenly. - Remove the surplus of grease. If the lift truck is used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU reference: 483536). In this respect, consult your dealer. 3-13...
  • Page 91 A7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE CHECK FROM MACHINE N°: 590613 AND FOR MACHINES N°: 589029 ; 589122 ; 589165 - These tests are essential for checking the correct operation and adjustment of the different components of the device. - Place the lift truck on flat, level ground with the wheels straight.
  • Page 92 3-15...

  • Page 93: B - Every 50 Hours Service

    Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 94 B4 - TRANSMISSION UNIVERSAL JOINT B4/1 GREASE Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators of the universal joint Transmission/ Front axle (3 lubricators) (fig. B4/1). 2 - Lubricators of the universal joint Transmission/ B4/2 Rear axle (3 lubricators) (fig.
  • Page 95 B5 - JIB GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day. Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
  • Page 96 B6 - HYDRAULIC OIL LEVEL B6/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and lowered as far as possible. - Check dipstick 1 (fig. B6/1). The correct level must stand at the level of the red point. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
  • Page 97 B9 - CAB VENTILATION FILTER B9/1 B9/2 CLEAN EXTERNAL CAB VENTILATION FILTER - Lift out cabin ventilation filter 1 (fig. B9/1). - Clean the filter with a compressed air jet. - Check its condition and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 98 B13 - STABILIZERS B13/1 GREASE Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators of the stabilizers cylinders foot axle (2 lubricators) (fig. B13/1). 2 - Lubricators of the stabilizers cylinders head axle (2 lubricators) (fig. B13/2). 3 - Lubricators of the stabilizers axles (2 lubricators) (fig.

  • Page 99: C - Every 250 Hours Service

    C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - ALTERNATOR BELT TENSION C1/1 CHECK - ADJUST - Pull on the handle located inside the cab to open the engine hood. - Unscrew the fastening screws 1 (fig.
  • Page 100 C4 - CAB VENTILATION FILTERS C4/1 C4/2 CHANGE EXTERNAL CAB VENTILATION FILTER - Remove protective casing 1 (fig. C4/1) using the switch key. - Lift out cab ventilation filter 2 (fig. C4/2) and replace it with a new one (see: 3 - MAINTENANCE: FILTERS AND BELTS).

  • Page 101: D - Every 500 Hours Service

    D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 102 D4 - FUEL PRE-FILTER CARTRIDGE CHANGE Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Pull on the handle located inside the cab to open the engine hood. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 103 D6 - HYDRAULIC RETURN OIL FILTER CARTRIDGE D6/1 CHANGE Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls. Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit.
  • Page 104 3-27...

  • Page 105: E - Every 1000 Hours Service

    E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN E2 - FUEL TANK BREATHER CHANGE While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C.
  • Page 106 E4 - GEAR BOX OIL E4/1 DRAIN E5 - GEAR BOX OIL FILTER CHANGE Place the lift truck on level ground with the I.C. engine stopped, the gear box oil still warm. DRAINING THE OIL - Remove clutch housing cover 1(fig. E4/1). - Place a container under drain plug 2 (fig.
  • Page 107 E6 - HYDRAULIC OIL E6/1 DRAIN E7 - HYDRAULIC OIL TANK BREATHER CHANGE E8 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E9 - BRAKE ACCUMULATOR UNIT FILTER CHANGE Place the lift truck on level ground with the I.C. engine stopped and telescope jib retracted and lowered as far as possible.
  • Page 108 E10 - SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...

  • Page 109: F - Every 2000 Hours Of Service

    F - EVERY 2000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 110 F2 - AIR CONDITIONING (OPTION) CLEANING - INSPECTION CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*) NOTE: When opening the evaporator unit, remember to replace the cover seal. (*): (CONSULT YOUR DEALER).

  • Page 111: G - Occasional Maintenance

    CHANGE In the event of a wheel being changed on the public highway, make sure of the following points: For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU reference 554772.
  • Page 112 G3 - FRONT HEADLAMPS ADJUST RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Set to - 2 % of the dipped beam in relation to the horizontal line of the headlamp. ADJUSTING PROCEDURE - Place the lift truck unloaded and in the transport position and h2 = h1 - (l x 2 / 100) perpendicular to a white wall on flat, level ground (fig.
  • Page 113 - Take into account the position of the lift truck centre of gravity for lifting (fig. G6/1). A = 1345 mm B = 1725 mm MT 1436 R PRIVILEGE A = 1650 mm B = 1420 mm MT 1840 R PRIVILEGE - Place the hooks in the fastening points provided (fig.
  • Page 114 - Secure the lift truck to the platform with sufficiently strong ropes. At the front of the lift truck, attach the ropes to the fastening points (fig. G7/3) and at the rear to the towing pin (fig. G7/4). - Tighten the ropes (fig. G7/5). G7/3 G7/4 G7/4 MT 1436 R PRIVILEGE MT 1840 R PRIVILEGE G7/5 3-37...

  • Page 115: H - Rules For Periodic Inspection Of The Main Safety Functions

    H - RULES FOR PERIODIC INSPECTION OF THE MAIN SAFETY FUNCTIONS If the results of the above checks are negative, please contact your dealer. - This non-exhaustive requirement is intended as an aid and does not affect the list of inspections of the approved body. ON THE LIFT TRUCK 1 - LONGITUDINAL STABILITY ALARM - Take a load of known mass greater than 1000 kg.
  • Page 116 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 118 TABLE OF CONTENTS INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4-13...
  • Page 120 We would remind users that the MT 1436 R PRIVILEGE and MT 1840 R PRIVILEGE, are lift trucks essentially intended for handling. Occasional use with the buckets CBC/CBR/CB4x1 is authorised, but under no circumstances is intensive use for difficult applications (quarry, waste, cereals, agriculture, etc) permissible.
  • Page 121 PICKING UP THE ATTACHMENTS A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 122 B - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 123 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 45 MT-1040 TFF 45 MT-1300 PART NUMBER 653344 653345 Rated capacity 4500 kg 4500 kg Width 1040 mm 1300 mm Weight 370 kg 400 kg FLOATING FORK SIDE-SHIFT CARRIAGE Use is prohibited with the optional single side-shift carriage (TSDL). TFF 45 MT-1040 DL TFF 45 MT-1300 DL PART NUMBER...
  • Page 124 STANDARDISED TILTING FORK CARRIAGE MT 1840 R PRIVILEGE PFB 45 N MT-1260 S2 PFB 45 N MT-1670 S2 PFB 45 N MT-2000 S2 PART NUMBER 654407 653747 653748 Rated capacity 4500 kg 4500 kg 4500 kg Width 1260 mm 1670 mm 2000 mm Weight 200 kg...
  • Page 125 BUILDING BUCKET Use is prohibited with the optional single side-shift carriage (TSDL). MT 1436 R PRIVILEGE CBC 700 L1950 S2 PART NUMBER 654472 Rated capacity 697 l Width 1950 mm Weight 330 kg BUILDING BUCKET CBC 800 L2250 S3 CBC 900 L2450 S3...
  • Page 126 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART NUMBER 654409 751462 Rated capacity 500 l/1300 kg 500 l/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART NUMBER...
  • Page 127 CRANE JIB MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. P 600 MT S3 PART NUMBER 653228 Rated capacity 600 kg Weight 170 kg CRANE JIB MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. P 4000 MT S2 PART NUMBER 653226...
  • Page 128 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER 261210 BUCKET PROTECTOR NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732...
  • Page 129 4-14...
  • Page 130 5 - SPECIFIC CANADA...
  • Page 132 TABLE OF CONTENTS DIMENSIONS AND LOAD CHART MT 1058 R PRIVILEGE...
  • Page 133 DIMENSIONS AND LOAD CHART MT 1058 R PRIVILEGE 1200 3070 2084 1929 6314 6159 4886 7514 2000 2000 ° ° 1160 1800 1908 ° ° 3779 8820 4546 2505 2693 5830 1285 3998 2391 3793 1134 2422 ° °...
  • Page 134 SUIVANT NORME ASME B56.6-2002 76° 50° 60° 70° 57ft6in 40° 30° 20° 10° 0° MT 1058 -2° 0.6m 24in 0Feet 43ft8in 31ft12in 21ft8in 16ft1in 6ft9in 13.30m 9.75m 6.60m 4.90m 2.06m 38ft5in 27ft3in 18ft1in 6ft12in 11.70m 8.30m 5.50m 2.13m 14 13 12 11 10 9 Meter N°270156 N°270153...
  • Page 136 6 - SPECIFIC AUSTRALIA See also the operator’s manual supplement: 647065 AU...
  • Page 138 LOAD CHART N°282421 N°282426 50° 60° 60.8° 50° 60° 62° 40° 12.50 40° 12.3 10% maxi 10% maxi 36km/h Maxi 36km/h Maxi (10m/s) (10m/s) 30° 30° CHARIOT CHARIOT 10% maxi 10% maxi N°272041 N°272041 20° Ground conditions: 20° Ground conditions: solid surface solid surface 5% maxi...

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