Related Manuals for Manitou MC 18-2 D K ST3A S1
Summary of Contents for Manitou MC 18-2 D K ST3A S1
- Page 1 647635 EN (12/12/2017) MC 18-2 D K ST3A S1 MC 18-4 D K ST3A S1 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
- Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
- Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
- Page 4 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
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Page 5: Operating And Safety Instructions
www.duma-rent.com 1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1... - Page 6 www.duma-rent.com 1 - 2...
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Page 8: Table Of Contents
www.duma-rent.com TABLE OF CONTENTS 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS . - Page 9 www.duma-rent.com IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE LIFT TRUCK DISPOSAL RECYCLING OF MATERIALS METALS..............19 PLASTICS.
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Page 10: Instructions To The Company Manager
A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1726-1 for mast trucks. -
Page 11: C - Modification Of The Lift Truck
www.duma-rent.com - The following are some tips for minimizing these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension. -
Page 12: Instructions For The Operator
Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION. -
Page 13: Operating Instructions Unladen And Laden
www.duma-rent.com OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck. -
Page 14: D - Visibility
www.duma-rent.com - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line. -
Page 15: F - Driving The Lift Truck
www.duma-rent.com F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck. -
Page 16: G - Stopping The Lift Truck
www.duma-rent.com G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral. -
Page 17: Instructions For Handling A Load
INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE). -
Page 18: D - Picking Up A Load On The Ground
www.duma-rent.com D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the spread and centering of the forks relative to the load to ensure its stability (fig. - Page 19 www.duma-rent.com - Slightly lift the load (1) and incline the carriage (2) backwards to stabilize the load (fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.
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Page 20: Maintenance Instructions Of The Lift Truck
www.duma-rent.com MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jeweler and loose clothes. Tie and protect your hair, if necessary. -
Page 21: Welding
www.duma-rent.com WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire. - Page 22 www.duma-rent.com IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
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Page 23: Recycling Of Materials Metals
• Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made. - Page 24 www.duma-rent.com 1 - 20...
- Page 25 www.duma-rent.com 2 - DESCRIPTION...
- Page 26 www.duma-rent.com...
- Page 27 www.duma-rent.com 2 - DESCRIPTION CE DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MC 18-2 2-10 CHARACTERISTICS MC 18-4 2-12 MAST CHARACTERISTICS AND LOAD CHARTS 2-14 TYRES 2-16 INSTRUMENTS AND CONTROLS 2-18 SLINGING AND SECURING PIN 2-32...
- Page 28 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE NCENIS CEDEX Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière e l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE EDEX - FRAN Constructeur de la machine décrite ci-après,...
- Page 29 www.duma-rent.com bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
- Page 30 www.duma-rent.com SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
- Page 31 REMORQUAGE INTERDIT EN CAS DE PANNE, DANGER DE DETERIORATION DE LA TRANSMISSION HYDRAULIQUE CAUTION DO NOT MOVE THIS TRUCK BY PUSHING OR TOWING, EXTENSIVE MANITOU BF 44158 ANCENIS CEDEX FRANCE TRANSMISSION DAMAGE WILL RESULT MODELE MODELLO SERIE SERIE MODEL...
- Page 32 AVERTISSEMENT : RESPECTEZ LA CAPACITE DE L'ENSEMBLE "CHARIOT ET EQUIPEMENT" N° 241415 ENGINE • Model • Serial No. • Engine No. HYDROSTATIC PUMP • MANITOU Part no. • Type of codification • Serial No. • Manufacturer’s No. • Year of manufacture...
- Page 33 FRONT WHEEL ELECTRIC MOTORS • MANITOU Part no. • Type of codification • Serial No. • Manufacturer’s No. • Year of manufacture REAR WHEEL HYDROSTATIC MOTORS • Type of codification • Motor No. • Manufacturer’s No. • Year of manufacture OVERHEAD GUARD / CAB •...
- Page 34 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type / Serial no. MC 18-2 D K ST3A S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated...
- Page 35 www.duma-rent.com Speed of travel laden km/h 5.1.1 Speed of travel unladen (2WD / 4WD) km/h 25 / - Speed of rise laden 5.2.1 Speed of rise unladen Speed of lowering laden 5.3.1 Speed of lowering unladen Nominal towing power laden 1080 5.5.1 Nominal towing power unladen 1100...
- Page 36 CHARACTERISTICS MC 18-4 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type / Serial no. MC 18-4 D K ST3A S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel...
- Page 37 www.duma-rent.com Speed of travel laden km/h 5.1.1 Speed of travel unladen (2WD / 4WD) km/h 25 / 14 Speed of rise laden 5.2.1 Speed of rise unladen Speed of lowering laden 5.3.1 Speed of lowering unladen Nominal towing power laden 1860 5.5.1 Nominal towing power unladen 1950...
- Page 38 MAST CHARACTERISTICS AND LOAD CHARTS LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MC 18-2 D K ST3A S1 MC 18-4 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°)
- Page 39 www.duma-rent.com VALUES ON FORKS VALUES WITH ADDED SIDESHIFT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 1.8 t 1.8 t 1.8 t 1.8 t 3300...
- Page 40 www.duma-rent.com TYRES FRONT PRESSURE (bar) MC 18-2 MC 18-4 LOAD PER TYRE (kg) PRESSURE 12.5/80-18/12 SL R4 SOLIDEAL Front unladen TUBELESS Front laden 2280 2350 PRESSURE 275/80R20 14PR MPT80 134J CONTINENTAL Front unladen TUBELESS Front laden 2280 2350 PRESSURE 280/80R20 XMCL 133A8 MICHELIN Front unladen TUBELESS...
- Page 41 www.duma-rent.com GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 12.5/80-18/12 SL R4 2280 TUBELESS 2350 SOLIDEAL 2400 7.00-12/12 ED PLUS 27x10.5-15 SKS 275/80R20 14PR MPT80 134J 2280 TUBELESS 2350 CONTINENTAL 27-10-12 14PR IC12...
- Page 42 www.duma-rent.com INSTRUMENTS AND CONTROLS DESCRIPTION 1 - DRIVER'S CAB ACCESS HANDLE 2 - DRIVER'S SEAT 3 - SEAT BELT 4 - STEERING WHEEL ADJUSTMENT LEVER 5 - CONTROL AND SIGNAL LIGHTS PANEL 6 - SWITCHES 7 - WARNING ALARM 8 - IGNITION KEY 9 - EMERGENCY STOP 10 - ACCELERATOR PEDAL 11 - BRAKE AND TRANSMISSION CUT-OFF PEDAL...
- Page 43 www.duma-rent.com 2-19...
- Page 44 www.duma-rent.com 1 - DRIVER'S CAB ACCESS HANDLE 2 - DRIVER'S SEAT DRIVER’S SEAT (standard) ADJUSTING WEIGHT (FIG. A) - Press down lever 1 to the desired position. ADJUSTING DEPTH (FIG. B) - Pull lever 2, then move seat forward or backward into the desired position. - Release lever to lock in place.
- Page 45 www.duma-rent.com DRIVER'S PNEUMATIC SEAT (option) Do not operate the pneumatic compressor for more than one minute. WEIGHT ADJUSTMENT (FIG. A) - Sit on the seat. - Switch on the lift truck's ignition. - Pull or push lever 1 until green area appears in display light 2. SEAT HEIGHT ADJUSTMENT (FIG.
- Page 46 www.duma-rent.com ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever, then move the back-rest to the desired position. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g. rough terrain, etc.) the driver's seat can absorb shocks. - Turn the button to position 1 to activate the shock absorber.
- Page 47 www.duma-rent.com 5 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited. SIGNAL LIGHTS When the lift truck ignition is switched on, all the red lights and the buzzer on the panel 00000 should light up.
- Page 48 www.duma-rent.com 6 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - PARKING BRAKE - Press the top of the switch to apply the parking brake. The indicator lamp lights up. - Lower button A1 and press the bottom of the switch to disengage the parking brake. B - OPTION C - OPTION Only for MC18-2...
- Page 49 www.duma-rent.com 9 - EMERGENCY STOP - Press button 1 to stop the lift truck. - Turn the button to unlock the emergency stop. 10 - ACCELERATOR PEDAL 11 - BRAKE AND TRANSMISSION CUT-OFF PEDAL This pedal operates in two steps: •...
- Page 50 www.duma-rent.com 13 - HYDRAULIC CONTROLS IMPORTANT In the event of a malfunction, consult your dealer. For your own safety, do not attempt to alter the hydraulic system pressure. ANY MODIFICATION WILL INVALIDATE THE WARRANTY. The hydraulic controls must be used carefully without jerking, to avoid accidents caused by shaking the lift truck.
- Page 51 www.duma-rent.com 19 - WINDSCREEN WIPER CONTROL (option) FRONT WINDSCREEN WIPER • A - Off. • B - On. • C - On intermittent control. • D - Windscreen washer (pulsing). REAR WINDSCREEN WIPER • E - Off. • F - On. ROOF WINDSCREEN WIPER •...
- Page 52 www.duma-rent.com 21 - ROAD LIGHTS (option) FRONT HEADLIGHTS • A - Indicator lights. • B - Dipped beam headlights. • C - Main beam headlights. • D - Side lights. REAR LIGHTS • A - Indicator lights. • B - Stop lights. •...
- Page 53 www.duma-rent.com 28 - FUSES AND RELAYS - Open the engine cover ( CONTROL AND COMMAND INSTRUMENTS). - Remove air filter cover 1 and the cartridge. - Loosen the screws and remove cover 2 from the fuse and relay box. FUSES IMPORTANT Replace the faulty fuse with a new fuse with the same rating.
- Page 54 www.duma-rent.com RELAYS • K1 - Ignition safety. • K4 - OPTION Flashing unit. • K5 - Forward gear. • K6 - Reverse gear. • K7 - Engine preheat. • K8 - Hydraulic movement cut-off ISO3691. • K9 - General power supply. •...
- Page 55 www.duma-rent.com 32 - DOOR OPENING HANDLES (option) - Insert the ignition key into keyhole 1 to lock the lift truck. 33 - DOOR RELEASE SWITCHES (option) - Pull on handle 1 to release and close the door. 34 - SLIDING WINDOWS (option) - Press latch 1 and pull back the sliding window.
- Page 56 www.duma-rent.com SLINGING AND SECURING PIN IMPORTANT This lift truck is not intended for use with a trailer. This device is used only for slinging and securing the lift truck ( 3 - MAINTENANCE: OCCASIONAL OPERATION). IF NECESSARY, CONSULT YOUR DEALER. 2-32...
- Page 57 www.duma-rent.com 3 - MAINTENANCE 3 - 1...
- Page 58 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE...
- Page 59 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED ONLY BY MANITOU AND THE DEALER NETWORK.
- Page 60 This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
- Page 61 www.duma-rent.com MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck completes its first 500 hours of service before the first 6 months are up, carry out the mandatory service and the 500 hour periodic maintenance ( 500 HOUR - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE).
- Page 62 www.duma-rent.com PERIODIC MAINTENANCE MAINTENANCE SCHEDULE 1000 H 1500 H 2000 H 500 H WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS OR 2 YEARS OR 3 YEARS OR 4 YEARS MANDATORY SERVICE PERIODIC MAINTENANCE MANDATORY SERVICE MACHINE COUNTER DATE OF SERVICING 2500 H 3000 H 3500 H...
- Page 63 www.duma-rent.com 1000H - ROUTINE MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. - CHECK Safety belt............... 3-24 - CLEAN Fuel tank .
- Page 64 www.duma-rent.com OCCASIONAL MAINTENANCE AND OPERATION OCCASIONAL MAINTENANCE - CLEAN Engine compartment ............3-32 - CLEAN Inside of chassis .
- Page 65 www.duma-rent.com FILTERS CARTRIDGES AND BELTS 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number: 749613 Part number: 52555157 FUEL FILTER CARTRIDGE INTERIOR CAB VENTILATION FILTER (option) Part number: 781909 Part number: 52565018 FUEL PRE-FILTER CARTRIDGE EXTERIOR CAB VENTILATION FILTER (option)
- Page 66 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
- Page 67 PACKAGING PACKAGING / PART NO. PRODUCT 1 LITRE 2 LITRES 5 LITRES 20 LITRES 55 LITRES 209 LITRES - MANITOU PREMIUM OIL 15W40 API CI4 895831 895832 895833 895834 - MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108 546109...
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Page 68: 10H - Daily Maintenance Or Every 10 Hours Of Service
www.duma-rent.com 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment IMPORTANT Follow the operator instructions ( 1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS). - Carry out a general inspection around the lift truck: • Fluid leaks or stains on the ground. •... -
Page 69: Coolant Level
www.duma-rent.com CHECK Coolant level Place the lift truck on level ground with the engine stopped, and allow the engine to cool. IMPORTANT To avoid any risk of spraying or burning, wait until the engine has cooled down before removing the cooling circuit filler plug. -
Page 70: 50H - Weekly Maintenance Or Every 50 Hours Of Service
www.duma-rent.com 50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE CHECK Alternator/fan/crankshaft belt tension IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Open the engine cover ( 2 - DESCRIPTION: CONTROL AND COMMAND INSTRUMENTS). -
Page 71: Hydraulic Oil Level
www.duma-rent.com CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Refer to the dipstick 1. -
Page 72: Clean
www.duma-rent.com CLEAN Radiator core IMPORTANT In a polluting atmosphere, clean the radiator cores every day. Do not use a water jet or high-pressure steam as this could damage the radiator fins. - Open the engine cover ( 2 - DESCRIPTION: CONTROL AND COMMAND INSTRUMENTS). -
Page 73: Clean/Check
Never clean the air filter security cartridge; replace it with a new one if it is dirty or damaged. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292). - Check visually the outer condition of the air filter and its attachments. -
Page 74: Grease General Greasing
www.duma-rent.com GREASE General greasing To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to every 10 hours of service or every day. - Clean, then lubricate the following points with grease ( LUBRICANTS AND FUEL) and remove the surplus of grease. - Page 75 www.duma-rent.com 3 - 19...
- Page 76 www.duma-rent.com 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE GREASE Mast lifting chains - Wipe the mast lifting chains with a clean, lint-free cloth - Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and clean diesel fuel.
- Page 77 www.duma-rent.com REPLACE Fuel filter - Switch off the lift truck's ignition. - Open the engine cover ( 2 - DESCRIPTION: CONTROL AND COMMAND INSTRUMENTS). - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
- Page 78 www.duma-rent.com REPLACE Alternator belt IMPORTANT If the alternator belt has to be changed, check the tension again after the first 20 hours of operation. - Open the engine cover ( 2 - DESCRIPTION: CONTROL AND COMMAND INSTRUMENTS). - Remove the cover plate 1. REMOVING THE BELT - Loosen screws 2 by two to three turns.
- Page 79 www.duma-rent.com REPLACE Cab ventilation filters (option) EXTERNAL CAB VENTILATION FILTER - Remove the floor mat. - Lift out cab ventilation filter 1 and replace it with a new one ( FILTERS, CARTRIDGES AND BELTS). - Refit the floor mat. INTERNAL CAB VENTILATION FILTER - Remove the protective grid 2.
- Page 80 www.duma-rent.com 1000H - ROUTINE MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Safety belt IMPORTANT If the seat belt is defective (fixing, locking, cuts, tears, etc.), the lift truck must not be used. Repair or replace the seat belt immediately.
- Page 81 www.duma-rent.com - Gently remove the cartridge 3 taking care to avoid spilling the dust. - Leave the safety cartridge in place. - Carefully clean the following parts with a clean, damp, lint-free cloth: • The inside of the filter and its cover and the inlet hose. •...
- Page 82 www.duma-rent.com CHECK Engine silent blocks * CHECK Engine speeds * CHECK Engine valve clearances * CHECK Condition of wheels and tyres * CHECK Speeds of hydraulic movements * CHECK Condition of hoses and flexible pipes * CHECK Condition of cylinders (leakage, rods) * CHECK Condition of wiring harnesses and cables * CHECK...
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- Page 84 www.duma-rent.com 2000H - PERIODIC MAINTENANCE - EVERY 2000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench.
- Page 85 www.duma-rent.com DRAINING THE LIQUID - Remove the cover plate 1. - Remove the filler plug 2 to ensure that the oil is drained properly. - Open valve 3 to ensure that the oil is drained properly. - Place a container under the hose 4. - Undo the clamp 5 and remove the hose.
- Page 86 www.duma-rent.com CHECK Steering * CHECK Swivel pins (MC 18-2) CHECK Wheel reduction gear pivots (MC 18-4) CHECK Rear axle * CHECK Disc brake wear on wheel motors * CHECK Condition of boom assembly * CHECK Mast lifting chains * CHECK Mast lifting chain pulleys * CHECK Mast guide rollers *...
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Page 88: Occasional Maintenance
- Loosen the nuts of the wheel to be changed until they can be easily removed. REAR WHEEL For this operation, we advise you to use the hydraulic jack MANITOU Part number 505507. - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight. -
Page 89: Replace
www.duma-rent.com FRONT WHEEL - Lift the carriage and tilt the mast backwards. - Immobilize under the foot of the mast on the side where the wheel is being changed. - Tilt the mast forwards to lift the wheel. - Place wedges under the chassis as near as possible to the wheel. - Completely unscrew the wheel nuts and remove them. -
Page 90: Bleed Fuel Supply System
www.duma-rent.com BLEED Fuel supply system These operations are to be carried out only in the following cases: • A component of the fuel system replaced or drained. • A drained tank. • Running out of fuel. Ensure that the level of fuel in the tank is sufficient and bleed in the following order: BLEEDING THE FUEL FILTER - Open the engine cover ( 2 - DESCRIPTION: CONTROL AND COMMAND... - Page 91 www.duma-rent.com 3 - 35...
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Page 92: Occasional Operation
www.duma-rent.com OCCASIONAL OPERATION Lift truck If the lift truck is on a slope, with the parking brake applied, chock it so that it does not go down the slope. IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). Use a rigid coupling bar as the lift truck is uncoupled from its braking system. -
Page 93: Sling
www.duma-rent.com SLING Lift truck - Take into account the position of the lift truck centre of gravity for lifting. A = 993 mm B = 903 mm MC18-2 A = 1013 mm B = 887 mm MC18-4 - Place the hooks in the fastening points 1 provided. TRANSPORT Lift truck IMPORTANT... - Page 94 www.duma-rent.com 3 - 38...
- Page 95 www.duma-rent.com 4 - O P T I O N A L A D A P T A B L E ATTACHMENTS FOR THE RANGE...
- Page 96 www.duma-rent.com...
- Page 97 www.duma-rent.com TABLE OF CONTENTS 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
- Page 98 www.duma-rent.com...
- Page 99 INTRODUCTION Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
- Page 100 www.duma-rent.com TECHNICAL SPECIFICATIONS OF ATTACHMENTS Double mast with all-round vision (DVT) Double mast with free-acting lift (DLL) ***: Triple mast with free-acting lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE TDL 25N / L1260 PART NO. 229814 Rated capacity Side-shift - mm Width Ground STANDARDIZED FORK PART NO.
- Page 101 www.duma-rent.com ATTACHMENT SHIELDS FORK PROTECTOR PART NO. 227801...
- Page 102 www.duma-rent.com...