Related Manuals for Manitou MC 25-2 D K ST3A S1
Summary of Contents for Manitou MC 25-2 D K ST3A S1
- Page 1 647690 EN (29/01/2019) MC 25-2 D K ST3A S1 MC 25-4 D K ST3A S1 MC 30-2 D K ST3A S1 MC 30-4 D K ST3A S1 MSI 25 D K ST3A S5 MSI 30 D K ST3A S5...
- Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
- Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
- Page 4 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
- Page 5 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
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- Page 8 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
- Page 9 www.duma-rent.com IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 1-18 INTRODUCTION 1-18 PREPARING THE LIFT TRUCK 1-18 DEF (Diesel Exhaust Fluid) TANK 1-18 PROTECTING THE ENGINE 1-18 PROTECTING THE LIFT TRUCK 1-18 BRINGING THE LIFT TRUCK BACK INTO SERVICE 1-19 LIFT TRUCK DISPOSAL 1-20...
- Page 10 A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised standard ISO 3691-1 for mast trucks.
- Page 11 www.duma-rent.com - Our trucks comply with Directive 2004/108/EC concerning electromagnetic compatibility (EMC), and with the corresponding harmonised standard EN 12895. Their proper operation is no longer guaranteed if they are used within areas in which the electromagnetic fields exceed the limit specified by that standard (10 V/m). - Directive 2002/44/EC requires company managers to not expose their employees to excessive vibration doses.
- Page 12 Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.
- Page 13 www.duma-rent.com OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.
- Page 14 www.duma-rent.com - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.
- Page 15 www.duma-rent.com F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.
- Page 16 www.duma-rent.com G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.
- Page 17 INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE).
- Page 18 www.duma-rent.com D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the fork spread and centring in connection with the load (fig. D2) (optional solutions exist, consult your dealer).
- Page 19 www.duma-rent.com - Slightly raise the load (1) and tilt the carriage (2) backwards to stabilise the load (fig. F3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.
- Page 20 www.duma-rent.com LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie back and protect your hair, if necessary.
- Page 21 www.duma-rent.com WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
- Page 22 www.duma-rent.com IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
- Page 23 www.duma-rent.com BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Put the handbrake on and remove the axle stands.
- Page 24 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
- Page 25 www.duma-rent.com 2 - DESCRIPTION...
- Page 26 www.duma-rent.com...
- Page 27 2 - DESCRIPTION DECLARATION “CE” OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MC 25-2 D K ST3A S1 MC 30-2 D K ST3A S1 CHARACTERISTICS MC 25-4 D K ST3A S1 MC 30-4 D K ST3A S1...
- Page 28 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
- Page 29 www.duma-rent.com bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
- Page 30 www.duma-rent.com SAFETY PLATES AND STICKERS IMPORTANT Clean all the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
- Page 31 www.duma-rent.com CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT NENNKAPAZITÄT REMORQUAGE INTERDIT EN CAS DE CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE PANNE, DANGER DE DETERIORATION CAPACITES EFFECTIVES CAPACITES EFFECTIVES DE LA TRANSMISSION HYDRAULIQUE ACTUAL CAPACITIES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA...
- Page 32 "CHARIOT ET EQUIPEMENT" N° 241415 ENGINE Model "Serial No." Serial number "Code No." Supplier code number HYDROSTATIC PUMP "CNR" MANITOU part No. "TYP" Type of pump "MNR" Identification number "SN" Serial number "FD" "Rotation" Rotation "n" Maximum rotation speed when laden...
- Page 33 REAR WHEEL HYDROSTATIC MOTORS Only for MC . . -4 D MANITOU part No. "N" Serial number Supplier code OVERHEAD GUARD / CAB "PN" MANITOU part No. "ID" Supplier reference "DATE" Date of manufacture "SUPPLIER" Supplier code MASTS WITH ROLLERS MANITOU part No.
- Page 34 CHARACTERISTICS MC 25-2 D K ST3A S1 MC 30-2 D K ST3A S1 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type / Serial no. MC 25-2 D K ST3A S1...
- Page 35 www.duma-rent.com Speed of travel laden km/h 5.1.1 Speed of travel unladen (2WD/4WD) km/h 25 / - Speed of rise laden 0.47 5.2.1 Speed of rise unladen 0.46 Speed of lowering laden 5.3.1 Speed of lowering unladen Nominal towing power laden 1775 1720 5.5.1 Nominal towing power unladen...
- Page 36 MC 25-4 D K ST3A S1 MC 30-4 D K ST3A S1 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type / Serial no. MC 25-4 D K ST3A S1...
- Page 37 www.duma-rent.com Speed of travel laden km/h 5.1.1 Speed of travel unladen (2WD/4WD) km/h 25 /14 Speed of rise laden 0.47 5.2.1 Speed of rise unladen 0.46 Speed of lowering laden 5.3.1 Speed of lowering unladen Nominal towing power laden 2775 2880 5.5.1 Nominal towing power unladen 2035...
- Page 38 MSI 35 D K ST3A S5 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MSI 25 D K ST3A MSI 30 D K ST3A MSI 35 D K ST3A Model type / Serial no.
- Page 39 www.duma-rent.com Speed of travel laden km/h 5.1.1 Speed of travel unladen (2WD/4WD) km/h Speed of rise laden 5.2.1 Speed of rise unladen Speed of lowering laden 5.3.1 Speed of lowering unladen Nominal towing power laden 1810 5.5.1 Nominal towing power unladen Slope laden 5.7.1 Slope unladen Acceleration time when driving unladen...
- Page 40 www.duma-rent.com CHARACTERISTICS OF MASTS AND LOAD CHARTS MC 25-2 D K ST3A S5 MC 25-4 D K ST3A S5 LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MC 25-2 D K ST3A S5 MC 25-4 D K ST3A S5 h1 (mm) h4 (mm) FRONT REAR...
- Page 41 www.duma-rent.com VALUES ON FORKS VALUES WITH INTEGRATED TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 2.5 t 2.5 t 2.5 t 2.5 t 2700...
- Page 42 www.duma-rent.com CHARACTERISTICS OF MASTS AND LOAD CHARTS MC 30-2 D K ST3A S5 MC 30-4 D K ST3A S5 LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MC 30-2 D K ST3A S5 MC 30-4 D K ST3A S5 h1 (mm) h4 (mm) FRONT REAR...
- Page 43 www.duma-rent.com VALUES ON FORKS VALUES WITH INTEGRATED TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3.0 t 3.0 t 3.0 t 3.0 t 3000...
- Page 44 www.duma-rent.com CHARACTERISTICS OF MASTS AND LOAD CHARTS MSI 25 D K ST3A S5 LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI 25 D K ST3A S5 h1 (mm) h4 (mm) FRONT REAR h3 (mm) h2 (mm) lowered extended α (°) β...
- Page 45 www.duma-rent.com VALUES ON FORKS VALUES WITH INTEGRATED TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 2.5 t 2.5 t 2.5 t 2.5 t 2700...
- Page 46 www.duma-rent.com CHARACTERISTICS OF MASTS AND LOAD CHARTS MSI 30 D K ST3A S5 LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI 30 D K ST3A S5 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°) 3000 2150 3895...
- Page 47 www.duma-rent.com VALUES ON FORKS VALUES WITH INTEGRATED TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3.0 t 3.0 t 3.0 t 3.0 t 3000...
- Page 48 www.duma-rent.com CHARACTERISTICS OF MASTS AND LOAD CHARTS MSI 35 D K ST3A S5 LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI 35 D K ST3A S5 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°) 3000 2150 3895...
- Page 49 www.duma-rent.com VALUES ON FORKS VALUES WITH INTEGRATED TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3.5 t 3.5 t 3.5 t 3.5 t 3000...
- Page 50 www.duma-rent.com TYRES FRONT PRESSURE (bar) MC 25-2 D MC 25-4 D MC 30-2 D MC 30-4 D MSI 25 D MSI 30 D MSI 35 D LOAD PER TYRE (kg) PRESSURE 12.5/80-18/12 SL R4 Front unladen Front laden 2750 2800 3200 3300 SOLIDEAL...
- Page 51 www.duma-rent.com REAR PRESSURE (bar) MC 25-2 D MC 25-4 D MC 30-2 D MC 30-4 D MSI 25 D MSI 30 D MSI 35 D LOAD PER TYRE (kg) PRESSURE 7.00-12/12 ED PLUS Rear unladen 1650 1750 1150 1300 1500 Rear laden SOLIDEAL PRESSURE...
- Page 52 www.duma-rent.com GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 12.5/80-18/12 SL R4 2750 2800 3200 3300 300-15/18 ED PLUS 2750 SOLIDEAL 3200 3650 1150 1300 7.00-12/12 ED PLUS 1500 1650 1750...
- Page 53 www.duma-rent.com GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 27500 2800 275/80R20 14PR 3200 3300 315/70 R15 22PR RT20 2750 3200 3650 300-15 22PR IC40 2750 3200 3650 315/70 -15/8,0 SC20 M+ SOLID 2750...
- Page 54 www.duma-rent.com INSTRUMENTS AND CONTROLS NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. (*) Not shown DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS................2-32 2 - DRIVER'S SEAT .
- Page 55 www.duma-rent.com 2-31...
- Page 56 www.duma-rent.com DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS - Getting into and out of the driver's cab. - Use the three support points provided. 1 - Left handle. 2 - Steering wheel. 3 - Driver's cab floor. 2 - DRIVER'S SEAT ADJUSTING WEIGHT (FIG.
- Page 57 www.duma-rent.com 4 - STEERING WHEEL ADJUSTMENT LEVER - Pull handle 1 to adjust the steering wheel. - Push in handle 1 to lock the steering wheel in the desired position. 5 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited.
- Page 58 www.duma-rent.com 6 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - PARKING BRAKE - Press the top of the switch to apply the parking brake. The indicator lamp lights up. - Lower button A1 and press the bottom of the switch to disengage the parking brake. B - OPTION C - OPTION Only for MC .
- Page 59 www.duma-rent.com 9 - EMERGENCY STOP - Press button 1 to stop the lift truck. - Turn the button to unlock the emergency stop. 10 - ACCELERATOR PEDAL 11 - BRAKE AND TRANSMISSION CUT-OFF PEDAL This pedal operates in two steps: •...
- Page 60 www.duma-rent.com 13 - HYDRAULIC CONTROLS IMPORTANT In the event of a malfunction, consult your dealer. For your own safety, do not attempt to alter the hydraulic pressure in the system. ANY MODIFICATION WILL INVALIDATE THE WARRANTY. The hydraulic controls must be used carefully without jerking, to avoid accidents caused by shaking the lift truck.
- Page 61 www.duma-rent.com 18 - 12V SOCKET NOTE: As an option there is a reading light for a 12 V socket. 19 - DOCUMENT CLIP 20 - DOCUMENT STORAGE NET Make sure that the operator’s manual is in the right place, i.e. in the document holder net. NOTE: As an option there is a waterproof document holder.
- Page 62 www.duma-rent.com 23 - FUSES AND RELAYS - Open the engine cover ( COMMAND AND CONTROL INSTRUMENTS). - Remove air filter cover 1 and the cartridge. - Loosen the screws and remove cover 2 from the fuse and relay box. NOTE: OPTION Hydraulic control joystick - Remove the cover to access the diagnostics plug 3.
- Page 63 www.duma-rent.com RELAYS • K1 - Ignition safety. • K4 - OPTION Flashing unit. • K5 - Forward gear. • K6 - Reverse gear. • K7 - Engine preheat. • K8 - Hydraulic movement cut-off ISO3691. • K9 - General power supply. •...
- Page 64 www.duma-rent.com DESCRIPTION (option) 24 - DRIVER'S SEAT DRIVER'S SEAT "CLASSIC“ DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that the weight be adjusted when the driver is not sitting in the cab. - Refer to graduation 1 of the seat.
- Page 65 www.duma-rent.com EXTENDING THE HEAD-REST (FIG. E) - The height of the head-rest can be adjusted by pulling it upwards (the notches will click) up to the stop. - The head-rest can be removed by applying sufficient pressure to pull it off the stop. LUMBAR ADJUSTMENT (FIG.
- Page 66 www.duma-rent.com “PREMIUM” DRIVER'S PNEUMATIC SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it.
- Page 67 www.duma-rent.com “ÉLITE” DRIVER'S PNEUMATIC SEAT NOTE: Do not operate the pneumatic compressor for more than 1 minute. WEIGHT ADJUSTMENT (FIG. A) - Sit on the seat. - Switch on lift truck ignition. - Pull or push thumb wheel 1 until the green area appears in the indicator lamp 2. SEAT HEIGHT ADJUSTMENT (FIG.
- Page 68 www.duma-rent.com LUMBAR ADJUSTMENT (FIG. F) - Turn the handle either left or right to adjust the height and depth to the desired position. ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and tilt the back-rest to find the desired position. HORIZONTAL SHOCK ABSORBER (FIG.
- Page 69 www.duma-rent.com 25 - WINDSCREEN WIPER CONTROL FRONT WINDSCREEN WIPER • A - Off. • B - On. • C - Intermittent. • D - Windscreen washer (pulsing). REAR WINDSCREEN WIPER • E - Off. • F - On. ROOF WINDSCREEN WIPER •...
- Page 70 www.duma-rent.com 27 - ROAD LIGHTS FRONT HEADLIGHTS • A - Indicator lights. • B - Dipped beam headlights. • C - Main beam headlights. • D - Side lights. NOTE: As an option there is a guard for the main beam headlights. REAR LIGHTS •...
- Page 71 www.duma-rent.com 30 - ROTATING BEACON LIGHT OR LED FLASHING LIGHT The magnetic rotating beacon light can be fitted by disconnecting plug A. 31 - EXTERIOR REAR-VIEW MIRROR 32 - HEATING VENTS 33 - HEATER CONTROL • A - Temperature adjustment. •...
- Page 72 www.duma-rent.com 34 - AIR CONDITIONING CONTROL IMPORTANT Once a week in winter operate the air conditioning on a one-off basis to guarantee it is operating correctly. In cold weather, start and warm up the engine before starting the air conditioning to avoid damaging the air conditioning circuit. If the air conditioning seems to operate irregularly carry out a service ( MAINTENANCE) or consult your dealer.
- Page 73 www.duma-rent.com 37 - SLIDING WINDOWS ON LEFT-HAND DOOR - Press the latches A and slide the windows. 38 - HALF-DOOR ON RIGHT-HAND DOOR - Lower the latch A to open the half-door. NOTE: The half-door must be: • Either closed. •...
- Page 74 www.duma-rent.com 41 - HYDRAULIC CONTROL JOYSTICK FORWARD/NEUTRAL/REVERSE GEAR SELECTION IMPORTANT FORWARD/NEUTRAL/REVERSE GEAR SELECTOR (Standard) A - FORWARD GEAR - Press the front of the switch. B - REVERSE GEAR - Press the back of the switch, the buzzer warns that the truck is reversing, as does an optional reversing light.
- Page 75 www.duma-rent.com DIFFERENTIAL LOCK Only for MC . . -4 D IMPORTANT When it is being used, always drive in a straight line and slowly. If skidding occurs, the differential lock improves traction, whatever the ground conditions (slippery or soft surface, etc.). - Hold switch 1 down to enable the 4 drive wheels to rotate at the same speed.
- Page 76 www.duma-rent.com SLINGING AND SECURING PIN IMPORTANT This lift truck is not intended for use with a trailer. This device is used only for slinging and lashing the lift truck ( OCCASIONAL OPERATION). IF NECESSARY, CONSULT YOUR DEALER. 2-52...
- Page 77 www.duma-rent.com 3 - MAINTENANCE 3 - 1...
- Page 78 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC SERVICE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 10H - DAILY SERVICING OR EVERY 10 HOURS OF SERVICE...
- Page 79 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
- Page 80 This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
- Page 81 www.duma-rent.com MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory service and routine 500 H service ( ...
- Page 82 www.duma-rent.com PERIODIC SERVICE MAINTENANCE SCHEDULE 500 H 1000 H 1500 H 2000 H WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE PERIODIC SERVICE MANDATORY SERVICE + MACHINE COUNTER DATE OF SERVICING 2500 H 3000 H...
- Page 83 www.duma-rent.com 1,000 H - ROUTINE SERVICING - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. - CHECK Seat belt ............... . 3-26 - CLEAN Fuel tank .
- Page 84 www.duma-rent.com OCCASIONAL MAINTENANCE AND OPERATION OCCASIONAL SERVICE - CLEAN Engine compartment ............3-34 - CLEAN Inside of the frame.
- Page 85 www.duma-rent.com FILTER CARTRIDGES AND BELTS 500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number: 272192 Part number: 52555157 FUEL FILTER CARTRIDGE CAB INTERIOR VENTILATION FILTER (option) Part number: 748087 Part number: 52577675 FUEL PRE-FILTER CARTRIDGE CAB EXTERIOR VENTILATION FILTER (option)
- Page 86 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
- Page 87 PACKAGING PACKAGING / PART NO. PRODUCT 1 Litre 2 Litres 5 Litres 20 Litres 55 Litres 209 Litres MANITOU PREMIUM OIL 15W40 API CI4 895831 895832 895833 895834 MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108 546109 GREASE PACKAGING / PART NO.
- Page 88 www.duma-rent.com 10H - DAILY SERVICING OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment IMPORTANT Follow the operator instructions ( OPERATOR INSTRUCTIONS). - Carry out a general inspection of the lift truck: • Fluid leaks or stains on the ground. •...
- Page 89 www.duma-rent.com CHECK Coolant level Place the lift truck on level ground with the engine stopped, and allow the engine to cool. IMPORTANT To avoid any risk of spraying or scalding, wait until the engine has cooled down before removing the cooling system filler plug.
- Page 90 CARTRIDGES AND BELTS). - Check the belt tension between the pulleys of the crankshaft and of the compressor. - Using the MANITOU tension meter (Part No. 895692), measure the value 65 to 67 Hz. - If required, adjust the belt.
- Page 91 www.duma-rent.com CHECK Tyre pressures CHECK Wheel nut tightening IMPORTANT Check that the air hose is correctly connected to the tyre valve before inflating and keep all persons at a distance during inflation. Inflate to the recommended tyre pressures. - Check the wheel nut tightening. Non-compliance with this instruction can lead to deterioration and breakage of the wheel bolts and distortion of the wheels.
- Page 92 www.duma-rent.com CHECK - ADJUST Tension and alignment of the mast lifting chains Place the lift truck on level ground with the mast vertical and the forks raised by approximately 200 mm. IMPORTANT These checks are important to ensure correct mast operation. In case of technical faults, consult your dealer.
- Page 93 Never clean the air filter safety cartridge. Replace it with a new one if it is clogged or damaged. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292). - Check visually the outer condition of the air filter and its attachments.
- Page 94 www.duma-rent.com LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to every 10 hours of service or every day. - Clean, then lubricate the following points with grease ( LUBRICANTS AND FUEL) and remove the surplus.
- Page 95 www.duma-rent.com MAST • 5 - Articulation axles at the foot of the mast (2 lubricators). • 6 - Tilt cylinder foot axles (2 lubricators). • 7 - Tilt cylinder head axles (2 lubricators). REPLACE Engine oil ** REPLACE Engine oil filter ** ** Only perform for the first 50 hours of service and then every 500 hours of service or 1 year.
- Page 96 CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which makes it possible to extend the recommended interval for the periodic service (2,000 hours). In this case, we recommend an analysis of the hydraulic oil every 500 hours of service.
- Page 97 www.duma-rent.com LUBRICATION OF THE LOCKS - Clean and check the operation. - Lubricate the mechanism 6. - Refit the casings and the tips. REPLACE Engine oil REPLACE Engine oil filter IMPORTANT Dispose of the drain oil in an ecological manner. - Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
- Page 98 www.duma-rent.com REPLACE Fuel filter - Switch off the lift truck's ignition. - Open the engine cover ( COMMAND AND CONTROL INSTRUMENTS). - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. - Close the filter tap 1 in the OFF position.
- Page 99 www.duma-rent.com REPLACE Hydraulic return oil filter cartridge IMPORTANT Do not operate the lift truck without the cartridge in place, as this would immediately damage the hydraulic transmission system, the pump and the hydrostatic wheel motors. - Stop the engine on level ground. - Release the pressure from the circuits by operating the hydraulic controls.
- Page 100 www.duma-rent.com CHECK Fork wear * * Consult your dealer. 3 - 24...
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- Page 102 www.duma-rent.com 1,000 H - ROUTINE SERVICING - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Seat belt IMPORTANT If the seat belt is defective (fixing, locking, sewing, tears, etc.), the lift truck must not be used. Immediately repair or replace the safety belt.
- Page 103 www.duma-rent.com REPLACE Coolant These operations are to be carried out as necessary or every two years at the beginning of winter. IMPORTANT The engine does not contain any corrosion resistor and must be filled during the whole year with a mixture containing 25 % of ethylene glycol-based antifreeze.
- Page 104 www.duma-rent.com REPLACE Dry air filter cartridge For very dusty atmospheres, there are pre-filtration elements ( FILTERS, CARTRIDGES AND BELTS). In very dusty atmospheres, with pre-filtration, the cartridge replacement interval must be reduced to 250 hours. IMPORTANT Change the cartridge in a clean location, with the engine stopped. Never operate the lift truck with the air filter removed or damaged.
- Page 105 www.duma-rent.com CHECK Condition of the rear view mirrors * CHECK Cabin structure * CHECK Frame structure * CHECK Attachment carriage * CHECK Condition of attachments * * Consult your dealer. 3 - 29...
- Page 106 www.duma-rent.com 2,000 H - ROUTINE SERVICING - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC SERVICE OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench.
- Page 107 www.duma-rent.com HYDRAULIC CIRCUIT DECONTAMINATION - Let the engine run (accelerator pedal at mid position) for 5 minutes without using any accessories on the lift truck, then for 5 more minutes while using all the hydraulic movements (except the steering system and the service brakes). - Accelerate the engine at full speed for 1 minute, then activate the steering system and the service brakes.
- Page 108 www.duma-rent.com CHECK Hydraulic circuit pressures * CHECK Hydraulic circuit flow rates * CHECK Bearings and bushings * CLEAN Air conditioning (OPTION) * CLEANING CONDENSER AND EVAPORATOR COILS CLEANING CONDENSATE TRAY AND RELIEF VALVE COLLECTING COOLANT TO REPLACE DRIER FILTER REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES NOTE: When opening the evaporator unit, remember to replace the cover seal.
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- Page 110 - Unlock the nuts of the wheel to be changed. REAR WHEEL For this operation, we advise you to use the hydraulic jack MANITOU Part number 505507. - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight.
- Page 111 www.duma-rent.com FRONT WHEEL - Lift the carriage and tilt the mast backwards. - Immobilise under the foot of the mast on the side where the wheel is being changed. - Tilt the mast forwards to lift the wheel. - Place wedges under the chassis as near as possible to the wheel. - Completely unscrew the wheel nuts and remove them.
- Page 112 www.duma-rent.com BLEED Fuel supply circuit These operations are to be carried out only in the following cases: • A component of the fuel system replaced or drained. • A drained tank. • Running out of fuel. - Ensure that the fuel level in the tank is sufficient and bleed in the following order: - Open the engine cover ( COMMAND AND CONTROL INSTRUMENTS).
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- Page 114 www.duma-rent.com OCCASIONAL OPERATION Lift truck If the lift truck is on a slope, with parking brake applied, chock it so that it does not descend the slope. IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). Use a rigid drawbar, as the lift truck is disconnected from its brake system.
- Page 115 - Take into account the position of the lift truck centre of gravity for lifting. A = 1148 mm B = 752 mm MC 25-2 D K ST3A S1 A = 1158 mm B = 742 mm MC 25-4 D K ST3A S1...
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- Page 117 www.duma-rent.com 4 - O P T I O N A L A D A P T A B L E ATTACHMENTS FOR THE RANGE...
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- Page 119 www.duma-rent.com TABLE OF CONTENTS 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
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- Page 121 INTRODUCTION Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
- Page 122 www.duma-rent.com TECHNICAL SPECIFICATIONS OF ATTACHMENTS Double mast with all-round vision (DVT) Double mast with free-acting lift (DLL) ***: Triple mast with free-acting lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE PART NO. Rated capacity Side-shift - mm Width Ground STANDARDIZED FORK MC 25 - 2 D K ST3A S1 / MC 25 - 4 D K ST3A S1 / MSI 25 D K ST3A S5 PART NO.
- Page 123 www.duma-rent.com ATTACHMENT SHIELDS FORK PROTECTOR PART NO. 227801...
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