Manitou 78 SEC 2 Operator's Manual
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Manitou 78 SEC 2 Operator's Manual

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647369
EN (01/03/2017)
78 SEC 2
100 SEC 2
120 SE 2
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou 78 SEC 2

  • Page 1 647369 EN (01/03/2017) 78 SEC 2 100 SEC 2 120 SE 2 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 7 8 S E 1 0 0 S 1 2 0 S...
  • Page 5 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS NSTRUCTIONS TO THE COMPANY MANAGER REAMBLE HE OPERATOR THE PLATFORM THE INSTRUCTIONS THE MAINTENANCE NSTRUCTIONS FOR THE OPERATOR REAMBLE GENERAL NSTRUCTIONS DRIVING NSTRUCTIONS 1-15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE 1-16 LATFORM MAINTENANCE INSTRUCTIONS 1-16 GENERAL INSTRUCTIONS 1-16...

  • Page 8: Instructions To The Company Manager

    S SUITABILITY FOR US - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an overload test coefficient of 1,25 and an operational test coefficient of 1,1, as stipulated in standardised norm EN 280 for MPLPs (Mobile Personnel Lifting Platforms).

  • Page 9: The Instructions

    - The machines designed by MANITOU are designed to be used in the following temperature range: • Minimum temperature: -20°C • Maximum temperature: +45°C - Special features are available, as an option, for particularly cold environments. For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
  • Page 11 C - M AINTENANCE - The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety notice. - The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose. He must keep the platform properly cleaned if this is among his responsibilities.

  • Page 12: Driving Instructions

    - Safety helmets must be worn. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachement in the basket , see chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
  • Page 13 - Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this, mark your operating area with warning signs. - Travelling on a longitudinal slope : • Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator. - Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
  • Page 14 If the wind is in excess of 45Km/h, do not perform any movements liable to endanger the lifting platform’s stability. - To recognise this speed by eye, please refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10m over flat terrain) Speed Speed Speed...
  • Page 15 D - V ISIBILITY - Maintain permanently good visibility throughout the route. To increase your visibility, you can move forwards with the pendular arm slightly raised (pay attention to the risk of falls in the basket from knocking into a low doorway, overhead electric wires, travelling cranes, highway bridges, tracks or any obstacle in the area in front of the platform).
  • Page 16 STARTING THE PLATFORM PLATFORMS WITH IC ENGINES SAFETY NOTICE - Do not pull or push the lifting platform to start it. This type of manoeuvre would cause severe damage to the transmission. In cases of necessity, towing requires that the lifting platform be placed in freewheeling mode (See chapter 3 - MAINTENANCE). - If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
  • Page 17 F - D RIVING THE PLATFORM SAFETY NOTICE Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 18 G - S TOPPING THE PLATFORM SAFETY NOTICE - Never leave the ignition key in the platform during the operator’s absence. - Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway.

  • Page 19: Instructions For Welding And Blow Torch Work On The External Structure

    NSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE Ensure that there are no hydraulic or electrolyte leaks on the platform. When welding, work in the opposite direction from the control console to avoid sparks damaging it . - Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - W...

  • Page 20: Platform Maintenance Instructions

    PLATFORM MAINTENANCE INSTRUCTIONS ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the platform. - Wear clothes suitable for the maintenance of the platform, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C. engine before conducting any work on the platform, remove the ignition key and disconnect the “Minus” battery terminal. - Set the battery cut-out to the OFF position (ELECTRIC PLATFORM).

  • Page 21: Hydraulic

    - If the platform is equipped with an electronic control unit, disconnect this before starting to weld, to avoid the risk of causing irreparable damage to electronic components. Welding operations on the structure for maintenance or repair operations must only be performed by MANITOU-certified personnel.

  • Page 22: If The Platform Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Charging The Batteries

    HARGING THE BATTERIES - In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and keep the charge level constant (see : 3 - MAINTENANCE). ROTECTING THE PLATFORM - Protect cylinder rods which will not be retracted, from corrosion. - Wrap the tyres.

  • Page 24: Scrapping The Nacelle

    - These can be removed and collected for processing by glass manufacturers. ENVIRONMENTAL PROTECTION - If you entrust the maintenance of your nacelle to the MANITOU network, the risk of pollution is limited and the contribution to the protection of the environment is respected.
  • Page 25 1-21...
  • Page 26 SAFETY LABELS 78 SEC 0m/s (0km/h) 400 N (40 Kg-90 Lbs) 12.5m/s (45km/h) 435 Kg = 275 Kg 960 Lbs = 607 Lbs ° 679450 597657 676988 A 831512 //// Kg //// Lbs ------ 831516 597652 1-22...
  • Page 27 SAFETY LABELS 100 SEC 400 N 0m/s (0km/h) (40 Kg-90 Lbs) 479 Kg = 319 Kg 1057 Lbs = 704 Lbs ° 679450 597657 676988 A 831512 //// Kg //// Lbs ------ 831516 597652 1-23...
  • Page 28 SAFETY LABELS 120 SE 400 N (40 Kg-90 Lbs) 0m/s (0km/h) 200 N 12.5m/s (45km/h) (20 Kg-45 Lbs) 699 Kg = 539 Kg 1542 Lbs = 1189 Lbs ° 679450 597657 676988 A 831512 //// Kg //// Lbs ------ 831516 597652 1-24...
  • Page 29 78 SEC 100 SEC 120 SE 1 - W 1-26 687 017 687 017 687 017 HITE AND LACK ARROWS 2 - B 02/2017 1-26 834 097 834 363 834 099 ASKET INSTRUCTIONS 2 - B 03/2017 1-26 525 68 961 525 68 959 525 68 932 ASKET INSTRUCTIONS...
  • Page 30 EANINGS 1 - W HITE AND LACK ARROWS The White arrow indicates the translation direction when moving forward. The Black arrow indicates the translation direction when reversing. When the removable basket control box is inverted over the basket, the translation controls are inverted. Identify the forward direction by looking at the arrows on the basket and those on the basket control console.
  • Page 31 5 - W HEEL LOAD This shows the maximum load that a wheel may exert on the ground (see 2 - DESCRIPTION: CHARACTERISTICS for the break-through value). XXXX Kg XXXX Lbs 6 - F WHEELING PROCEDURE This describes the procedure for setting the machine in freewheeling mode when an accident or a breakdown causes the electrical control boxes to be rendered unusable.
  • Page 32 8 - B ATTERY CHARGING This describes the risks and the following recommendations: - It is strictly forbidden to spray the jet from a pressure washer over the control buttons and the electrical components. - There is a risk of explosion when the batteries are being charged. - There is a risk of explosion during charging, caused by a spark, a naked flame or a short-circuit.
  • Page 33 ANGER KEEP AWAY It is strictly forbidden to walk under or park under the structure (basket extension..) and in the lifting platform’s operating area. 597657 11 - D ANGER OF CRUSHING YOUR FEET It is strictly forbidden to place your feet or any other part of the body in the components forming the stabiliser units;...
  • Page 34 14 - T DOWN HOOK This sticker shows the location of the anchoring points for tying the platform on a lorry bed. (see 3 – OCCASIONAL MAINTENANCE). 15 - L IFTING HOOK This sticker shows the hook-up points for moving the lifting platform with a crane. 16 - H YDRAULIC OIL This indicates that this reservoir is designed only to hold hydraulic oil.
  • Page 35 2 - DESCRIPTION 2 - DESCRIPTION...
  • Page 37 CONTENTS “EC” - 78 S - 100 S - 120 S CONFORMITY DECLARATION IFTING PLATFORM 78 S - 100 S - 120 S LECTRICAL HARACTERISTICS 78 S HARACTERISTICS 100 S HARACTERISTICS 120 S 2-10 HARACTERISTICS 78 S 2-12 IMENSIONS 78 S 2-13 IAGRAM 100 S...
  • Page 38 «EC» DECLARATION OF CONFORMITY - 78 SEC - 100 SEC - 120 SE DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE...

  • Page 40: Lifting Platform Id

    LIFTING PLATFORM ID ’ ’ IFTING PLATFORM S MANUFACTURER S PLATE - Type : - Serial No.: - Year of manufacture: ’ OCATION OF THE MANUFACTURER S PLATE The manufacturer’s plate is located in the front of the chassis beside the base control console.

  • Page 41: Electrical Characteristics 78 Sec - 100 Sec - 120 Se

    ELECTRICAL CHARACTERISTICS 78 SEC - 100 SEC - 120 SE LECTRIC PUMP - Supply - Flow 15 L / min at 172 bar - Cubic capacity 4 cc - Maximum pressure 255 bar LECTRICAL CIRCUIT - Battery 6 Volts x 4 - 225 AH - Charger 24 Volts DC - 19 A - 600 Watt...

  • Page 42: Characteristics 78 Sec

    CHARACTERISTICS 78 SEC PECIFICATIONS - Use Indoor and outdoor 227 Kg (1) - Maximum capacity with capacity indicator 113 Kg (2) 114 Kg (3) 2 (1) - Number of people in the basket in indoor use 1 (2) 1 (3) 1 (1) - Number of people in the basket in outdoor use 1 (2) (3)

  • Page 43: Characteristics 100 Sec

    CHARACTERISTICS 100 SEC PECIFICATIONS - Use Indoor 227 Kg (1) - Maximum capacity with capacity indicator 113 Kg (2) 114 Kg (3) 2 (1) - Number of people in the basket in indoor use 1 (2) 1 (3) - Number of people in the basket in outdoor use 0 (1) (2) (3) - Number of steered wheels: Front / Rear 2 / 0...

  • Page 44: Characteristics 120 Se

    CHARACTERISTICS 120 SE PECIFICATIONS - Use Indoor and outdoor 318 Kg (1) - Maximum capacity with capacity indicator 113 Kg (2) 205 Kg (3) 2 (1) - Number of people in the basket in indoor use 1 (2) 1 (3) 1 (1) - Number of people in the basket in outdoor use 1 (2) (3)
  • Page 45 2-11...

  • Page 46: Dimensions 78 Sec

    DIMENSIONS 78 SEC 78SEC 1830 mm 1320 mm 1640 mm 890 mm 810 mm 750 mm 2100 mm 1000 mm 0 mm 1550 mm 2-12...

  • Page 47: Diagram 78 Sec

    DIAGRAM 78 SEC 2-13...

  • Page 48: Dimensions 100 Sec

    DIMENSIONS 100 SEC 100 SEC 2440 mm 1850 mm 2260 mm 890 mm 810 mm 810 mm 2250 mm 1160 mm 0 mm 2120 mm 2-14...

  • Page 49: Diagram 100 Sec

    DIAGRAM 100 SEC 2-15...

  • Page 50: Dimensions 120 Se

    DIMENSIONS 120 SE 120 SE 2440 mm 1850 mm 2260mm 890 mm 1160 mm 1160 mm 2380 mm 1810 mm 0 mm 2290 mm 2-16...

  • Page 51: Diagram 120 Se

    DIAGRAM 120 SE 2-17...

  • Page 52: Lifting Platform Operation

    This machine is a mobile people lifting platform. It comprises a working platform fixed on the end of a scissors assembly. - MANITOU lifting platforms are solely intended for taking people, with their tools and supplies (up to the authorised weight limit, see the “SPECIFICATIONS”...
  • Page 53 AFETY TILT When the lifting platform reaches the maximum authorised level of tilt (see the CHARACTERISTICS chapter, pages 2-12 to 2-16), the diagnostics display 14* (Fig. A) on the basket console shows “LL”. The lifting controls alarm should also sound intermittently. Any “AGGRAVATING”...

  • Page 54: Base Control Instrumentation

    BASE CONTROL INSTRUMENTATION A - G ROUND MAINTENANCE AND EMERGENCY STATION 2-20...
  • Page 55 A - G ROUND MAINTENANCE AND EMERGENCY STATION 1- Menu exit key 2- Menu scroll up key 3- Liquid crystal diagnostics screen 4- Menu scroll down key 5- Menu entry key 6- 3-position key-operated switch (lifting platform/stop/ground) 7- Red Emergency Stop knob 8- 7 A breaker for the electrical circuits 9- Lifting platform lowering button 10- Dead Man’s button...

  • Page 56: Basket Control Instrumentation

    BASKET CONTROL INSTRUMENTATION B - B ASKET CONTROL STATION MODEL 1 MODEL 2 2-22...
  • Page 57 B - B ASKET CONTROL STATION 1- Steering function thumb switch 2- Diagnostics screen/LED battery charge indicator 3- Lifting platform lifting button (model 1) 4- Digital keypad (as applicable) (model 1) 5- Lifting platform lowering button (model 1) 6- Red Emergency Stop knob 7- Slow speed lifting confirmation button (model 1) 8- High speed lifting confirmation button (model 1) 9- Translation speed selector...
  • Page 58 78 SEC LIFTING PLATFORM EQUIPMENT 2-24...
  • Page 59 1- Lifting platform safety ramp 2- Harness attachment point 3- Lifting platform controls 4- Lifting platform extension 5- Manuals box 6- Tie-down for transportation 7- Steering wheel 8- Pothole protection 9- Ground controls 10- Liquid crystal screens 11- Non-steering wheels 12- Emergency descent button 13- Brake release pump 14- Ladder for access and tie-down for transportation...
  • Page 60 100 SEC LIFTING PLATFORM EQUIPMENT 2-26...
  • Page 61 1- Lifting platform extension 2- Harness attachment point 3- Air line to the lifting platform (as an option) 5- Lifting platform controls 6- Lifting platform safety ramps 7- Manuals box 8- Emergency descent button 9- Tie-down for transportation 10- Steered and drive wheels 11- Lifting platform access door 12- Pothole protection 13- Ground controls...
  • Page 62 120 SE LIFTING PLATFORM EQUIPMENT 2-28...
  • Page 63 1- Lifting platform extension 2- Lifting platform safety ramps 3- Air line to the lifting platform (as an option) 4- Manuals box 5- Lifting platform controls 6- Harness attachment point 7- Tie-down for transportation 8- Steered and drive wheels 9- Pothole protection 10- Ground controls 11- Liquid crystal screens 12- Rear wheels...

  • Page 64: Base Control Instrumentation

    BASE CONTROL INSTRUMENTATION 1- 7 A BREAKER FOR THE ELECTRICAL CIRCUITS - Location of the 7A breaker 2- 3- POSITION KEY OPERATED SWITCH LIFTING PLATFORM STOP GROUND - Set the ignition switch to Lifting Platform controls (2-a) to switch on the lifting platform controls.
  • Page 65 4- R MERGENCY TOP KNOB - Push the red Emergency Stop knob to the OFF position to switch off all the machine’s functions. - Pull the red Emergency Stop knob to the ON position to be able to use the machine. 5- E MERGENCY DESCENT CONTROL If the operator should be suddenly taken ill or find himself unable to manoeuvre the...

  • Page 66: Basket Control Instrumentation

    BASKET CONTROL INSTRUMENTATION 8- T RANSLATION SPEED SELECTION BUTTON - Press this button to activate the slow speed translation function. The indicator light illuminated when slow speed translation function is selected. MODEL 1 (9 LOW OR HIGH SPEED LIFTING CONFIRMATION BUTTON - Hold down the high speed (9-a) or slow speed (9-b) lifting selection button and simultaneously press one of the lifting arrows (9-c).
  • Page 67 MODEL 2 (9 9-1 L IFT FUNCTION BUTTON - Push this button (9d) to activate the lift function and follow the instructions paragraph 10. 9-2 D RIVE FUNCTION BUTTON - Push this button (9e) to activate the drive function and follow the instructions paragraph 10. 10- P ROPORTIONAL CONTROL LEVER AND TRANSLATION LIFTING FUNCTION CONFIRMATION SWITCH...
  • Page 68 11- S TEERING FUNCTION THUMB SWITCH - Push the thumb switch in a direction to activate the steering function. 12- R MERGENCY TOP KNOB - Push the red Emergency Stop knob to the OFF position to switch off all the machine’s functions.
  • Page 69 100 SEC LIFTING PLATFORM EQUIPMENT 1- L IFTING PLATFORM EXTENSION AND RETRACTION - Push the lifting platform extension locking pedal with your foot. - Push the extension until the lifting platform has extended to the desired position. - Do not lean on the lifting platform extension while it is deploying. - Lower the lifting platform extension locking handle.

  • Page 70: Using The Lifting Platform

    USING THE LIFTING PLATFORM TRANSPORT MODE OPERATING MODE OVING IN TRANSPORT OPERATING MODE - The lifting platform has two distinct movement modes: transport mode (Fig. B) and operating mode (Fig. C) (progress direction (Fig. A). - Transport mode: the lifting platform’s scissors are in the Low position. This mode enables you to move at high speed. (See the CHARACTERISTICS chapter page 2-7).
  • Page 71 UP AT THE WORK AND LIFTING LOCATION - The lifting platform is designed to operate on a flat, horizontal surface; it is important to clear the space in which the lifting platform will be working. - Bring the lifting platform to the work location. - If necessary, load the equipment to be carried (stack it so that it does not hinder the user and avoids the possibility of something falling off ).
  • Page 72 ESCENT - When the work has been completed: lower the scissors to bring the lifting platform to transport position. Pay attention to any people on the ground while descending, especially when the extension is still extended.tie. WITCHING OFF THE LIFTING PLATFORM - When the lifting platform is no longer being used, switch off the ignition by moving the ignition switch to the Neutral position (see 2 –...
  • Page 73 YING DOWN THE MACHINE FOR TRANSPORTATION BY TRUCK OR TRAILER - Always chock the machine’s wheels in preparation for transport. - Retract and tie down the lifting platform’s extension unit. 78 SEC - Use the tie-down points on the chassis to fasten the machine to the truck bed’s surface (Figs.

  • Page 74: Rescue Procedure

    RESCUE PROCEDURE - This paragraph describes the procedures to follow and the controls to use in the event of a problem occurring (breakdown of the lifting platform or someone trapped in the basket) while the lifting platform is working. - When taking charge of the machine and regularly thereafter, the steps of this procedure must be read and fully understood by the operator and any person whose responsibilities focus on activities in contact with the machine.
  • Page 75 ELEASING THE BRAKES The lifting platform may only be towed over a short distance and necessarily by a machine with significant braking power in order to be able to hold it and with a connecting bar between the two machines. - To put the lifting platform into freewheeling mode, the platform must not be subject to any translation stresses caused by a slope.
  • Page 76 2-42...
  • Page 77 3 - MAINTENANCE 3 - MAINTENANCE...
  • Page 79 CONTENTS MANITOU REPLACEMENT PARTS AND ORIGINAL EQUIPMENT COMMISSIONING CHECK LIST LUBRICANTS AND FUEL MAINTENANCE TABLE A - DAILY OR EVERY 10 HOURS OF OPERATION B - EVERY 50 HOURS OF OPERATION 3-15 C - EVERY 250 HOURS OF OPERATION 3-16...

  • Page 80: Manitou Replacement Parts And Original Equipment

    - Improvements based on feedback from experience. - Training of the operating personnel. - Only the Manitou network knows the lifting platform’s design in detail and therefore has the best technical capabilities to provide for its maintenance. ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS DEALER NETWORK.

  • Page 81: Commissioning Check List

    COMMISSIONING CHECK LIST 0 = Good 1 = Missing 2 = Incorrect IC ENGINE ACCESSORIES 01 Air filter 01 Adaptations to the machine 02 Fuel tank 02 Hydraulic connections 03 Fuel lines - Filter CAB / PROTECTOR / ELECTRICAL CIRCUIT 04 Injection or carburettor system 01 Seat 05 Radiator and cooling system...

  • Page 82: Lubricants And Fuel

    LUBRICANTS AND FUEL USE THE RECOMMENDED LUBRICANTS AND FUEL: - Oils may not be mixed when topping up. - MANITOU oils are perfectly suitable for easy draining. HYDRAULIC SYSTEM COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING REFERENCE 545500 MANITOU 20 l...

  • Page 83: Maintenance Table

    MAINTENANCE TABLE (1):COMPULSORY OVERHAUL AFTER 500 HOURS or 6 MONTHS This overhaul must compulsorily be performed after approximately the first 500 hours of operation or 6 months after the machine is put into service (when the earlier of the two periods is reached). A = REGULATE, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN...

  • Page 84: A - Daily Or Every 10 Hours Of Operation

    A - DAILY OR EVERY 10 HOURS OF OPERATION A1 - General inspection CHECK - Scrupulously inspect the machine and check that there are no fractured welds, corrosion or structural damage, loose or missing nuts or bolts, hydraulic leaks, damaged control cables or loose electrical connections. - Check the absence of any damage in the lanyard anchorage points.
  • Page 85 Perform the basket control checking of the platform according to your basket control model (model 1 or 2). - CHECKING THE BASKET CONTROLS: Emergency Stop (1) • Push the lifting platform’s red Emergency Stop knob to the OFF position. > Result: no function should be active. Buzzer (2) •...
  • Page 86 Steering Remark: when testing the translation and steering functions, stand in the lifting platform and turn in the directions in which the machine is moving. • Hold down the control lever’s function validation switch. • Push the thumb switch on the top left of the control lever: >...
  • Page 87 Pothole protection Remark: the pothole protections must deploy automatically when the lifting platform is raised. These activate another limit switch that enables the machine to continue to function. If the pothole protections do not deploy, an alarm sounds and the machine A2-3 does not operate any more.
  • Page 88 - CHECKING THE BASKET CONTROLS (MODEL 2): Emergency Stop (1) • Push the lifting platform’s red Emergency Stop knob to the OFF position. > Result: no function should be active. Buzzer (2) • Pull the red Emergency Stop knob to the ON position. •...
  • Page 89 Tilt sensor A2-2 Remark: perform this test on the ground using the lifting platform controller. Do not remain in the lifting platform. • Lower the lifting platform completely. • Set a 5 x 10cm wooden chick or a similar item in front of both wheels on the same side and raise the machine onto them.
  • Page 90 A3 - Condition of the joystick bellows CHECK - For this operation, climb into the basket with the engine switched off. - Check the rubber joystick bellows are in good condition, by acting as if you were making a movement. - The bellows must not show any crazing, cracks, risks of water penetration detracting from the machine’s correct operation.

  • Page 91: B - Every 50 Hours Of Operation

    B - EVERY 50 HOURS OF OPERATION Perform the operations described above as well as the following operations. B1-1 B1 - Battery electrolyte level CHECK - Check the electrolyte level in each element of the battery. - Ensure that every electrolyte level is at the bottom of the ventilation well (Fig. B1-1) - If the ambient temperature is high, check the level more often than every 50 hours of operation.

  • Page 92: C - Every 250 Hours Of Operation

    The maximum height limit switch (Fig. C2-1, ref. 2), located in the middle of the chassis, is used to put the scissors lifting coil out of service. Lifting platforms 78 SEC 2 - 100 SEC 2: - Set a load of 250 kg in the basket.
  • Page 93 C3 - Tightness of the translation motor fixing bolts CHECK - Check the tightness of the wheel translation motors on the chassis. C4 - Machine stickers CHECK - Check the presence of the safety stickers (see: 1 -SAFETY STICKERS). C5 - Snifter cap CHECK - The hydraulic reservoir is a ventilated reservoir fitted with a snifter, 1 (Fig.
  • Page 94 C6 - Overload CHECK - The overload must activate at between 1.1 and 1.2 times the nominal load (see CHAPTER 2 - General characteristics). Expected result: • 78/100 SEC-2 > Nominal load 227 Kg: activation load between 249 kg and 272 kg •...

  • Page 95: D - Every 500 Hours Of Operation

    D - EVERY 500 HOURS OF OPERATION Perform the operations described above as well as the following operations. D1 - Hydraulic oil DRAIN - REPLACE - Before draining the reservoir, the lifting platform must be set to transport position. - Open the hydraulics box located on the side of the base console. - Identify and then disconnect the hydraulic filter hose 1 (Fig.

  • Page 96: E - Every 1000 Hours Of Operation

    E - EVERY 1000 HOURS OF OPERATION E1 - Movement speeds (*) CHECK E2 - Condition of the flexible tubing and rubber hoses CHECK - Check the apparent condition (crazing) of the hoses subject to UV and thermal stresses; their technical characteristics may have been altered (porous spots).

  • Page 97: F - Every 2000 Hours Of Operation

    F - EVERY 2000 HOURS OF OPERATION Perform the operations described above as well as the following operations. F1 - Hydraulic circuit pressures (*) CHECK F2 - Hydraulic circuit flows (*) CHECK *(Contact your dealer) 3-21...

  • Page 98: G - Every 4000 Hours Of Operation

    G - EVERY 4000 HOURS OF OPERATION Perform the operations described above as well as the following operations. G1 - Disc brake wear (*) CHECK *(Contact your dealer) 3-22...

  • Page 99: H - Occasional Maintenance

    H - OCCASIONAL MAINTENANCE H1 - Wheels CHANGE - Stop the lifting platform on a firm horizontal surface, if possible. - Proceed to switch off the lifting platform (see: 1 - SAFETY INSTRUCTIONS AND ADVICE: INSTRUCTIONS ON DRIVING LADEN AND UNLADEN). - Place chocks under the lifting platform in both directions.
  • Page 100 H3 - Fitting slings on the lifting platform FITTING SLINGS - Keep in mind the position of the lifting platform’s centre of gravity for lifting it. - Insert hooks in the anchoring points provided for this purpose. - Lower the lifting platform completely. Ensure that the extension, the controls and the cowls are all secured. Remove any elements not fastened to the machine.
  • Page 101 H4 - Lifting the machine with a forklift truck HANDLING - Ensure that the extension, the controls and the supports for the lifting platform’s components are secured. Remove any elements not fastened to the machine. - The lifting platform must be in transport position throughout all the loading and transport operations.
  • Page 102 3-26...

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