Manitou MT-X 625 2-E3 Series Operator's Manual
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Manitou MT-X 625 2-E3 Series Operator's Manual

Manitou MT-X 625 2-E3 Series Operator's Manual

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647421
EN (22/08/2017)
MT-X 625 Série 2-E3
MT-X 625 COMFORT Série 2-E3
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Ahmet Liva
March 22, 2025

520274 iniş sensörü hatası ne demek

1
Thomas Leo
March 6, 2025

We have lost our only ignition key to the Manitou MT-X625. how can we hot wire start so we can use. there is no option for a key cut here in the Solomon Islands. can you give us the diagram to hot wire start.

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Summary of Contents for Manitou MT-X 625 2-E3 Series

  • Page 1 647421 EN (22/08/2017) MT-X 625 Série 2-E3 MT-X 625 COMFORT Série 2-E3 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 5 - SPECIFIC AUSTRALIA See also the operator’s manual supplement: 647065 AU...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE SITE 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 8: Instructions To The Company Manager

    A - THE TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC test coefficient OF 1.33 and a DYNAMIC test coefficient OF 1, as specified in harmonized norm EN 1459 for variable range trucks.

  • Page 9: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR PREAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 11: E - Lifting People

    • Right-hand column - With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer).

  • Page 12: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 13: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 14: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS The lift truck must only be started up or maneuvered when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 15: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 16: H - Driving The Lift Truck On The Public Highway (Or See Current Legislation In Other Countries)

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.
  • Page 17 DRIVING THE LIFT TRUCK WITH A FRONT-MOUNTED ATTACHMENT - You must comply with current regulations in your country, covering the possibility of driving on the public highway with a front-mounted attachment on your lift truck. - If road legislation in your country authorizes circulation with a front-mounted attachment, you must at least: •...

  • Page 18: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 19: D - Transverse Attitude Of The Lift Truck

    D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck’s lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT SLOPE CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines (see: 2 -...

  • Page 20: F - Taking Up And Laying A High Load On Tyres

    F - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
  • Page 21 LAYING A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the pile (fig. F6). - Put the handbrake on and set the forward/reverse selector to neutral. - Lift and extend the jib (1) (2) until the load is above the pile, while keeping an eye on the longitudinal stability limiter and warning device (see: INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 22: G - Taking Up And Laying A High Load On Stabilizers

    G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
  • Page 23 TAKING UP A HIGH LOAD ON STABILIZERS - Make sure the forks will fit easily under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the jib (1) (2) until the forks are at the level of the load (fig.

  • Page 24: H - Taking Up And Laying Down A Suspended Load

    H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD WARNING: Failure to follow the above instructions may lead the lift truck to loose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 25: Platform Operating Instructions

    B - SUITABILITY OF THE TRUCK FOR USE - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1, as specified in harmonised standard EN 280 for “mobile elevating work platforms”.

  • Page 26: F - Maintenance

    Operation of the platform is strictly forbidden in the event of wind speeds of over 45 km/h. - The following scale is given for an empiric evaluation of the wind speed: BEAUFORT scale (wind speed at a height of 10 m from flat ground) Speed Speed Speed...

  • Page 27: Instructions For Using The Radio-Control

    INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.

  • Page 28: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.

  • Page 29: Lubricant And Fuel Levels

    LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the I.C. engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled.

  • Page 30: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 31: Bringing The Lift Truck Back Into Service

    BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 32 1-28...
  • Page 33 2 - DESCRIPTION...
  • Page 35 TABLE OF CONTENTS SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS 2-10 FRONT AND REAR TIRES 2-12 DIMENSIONS AND LOAD CHART 2-14 INSTRUMENTS AND CONTROLS 2-16 TOWING PIN AND HOOK 2-38 DESCRIPTION AND USE OF THE OPTIONS 2-40...

  • Page 36: Safety Plates And Stickers

    SAFETY PLATES AND STICKERS You must replace illegible or damaged plates. Contact your dealer. 1 - EXTERNAL PLATES AND STICKERS STOP N°296998 N 234802 N° 288430 N° 289101 N 234798 N 234805 n°289013 N° 289101 N° 289101 HUILE MINERALE Uniquement MINERAL OIL ONLY MINERALÖL Nur ACEITE MINERAL Solamente...
  • Page 37 2 - STICKERS AND PLATES UNDER THE ENGINE HOOD N 293887 220-240V ; 4.5 A ; 50-60Hz GAZ R134A FUEL / WATER OPT. SEPARATOR N 233088 – 35°C – 31°F FUEL N 234797 259398 N° 286287 PART NUMBER DESCRIPTION 233088 Preheating element (option) 286287...
  • Page 38 3 - STICKERS AND PLATES IN THE CAB PART NUMBER DESCRIPTION 240805 Reach chart sheet 286277 Manipulator function sheet 241621 Safety instruction sheet Consult your dealer Load chart 290973 Fuse sheet (MT-X 625) 290977 Relay sheet (MT-X 625 COMFORT) 290982 Relay sheet (MT-X 625) 290983...
  • Page 39 VERBODEN GEVAAR VOOR BESCHADIGING ANSI B 56.6 VAN DE HYDRAULISCHE TRANMISSIE 239594 n 172385 N 193032 STANDARD MODE N°297733 N°286989 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE MODEL MODELO SERIES SERIE Année de fabrication Anno di fabbricazione Année modèle...

  • Page 40: Identification Of The Lift Truck

    NOTE: For the owner’s convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) 1 - MODEL MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE...
  • Page 41 FRONT AXLE (FIG. E) - Type - Serial Nr - MANITOU reference REAR AXLE (FIG. F) - Type - Serial Nr - MANITOU reference CAB (FIG. G) - Type - Serial Nr JIB (FIG. H) - MANITOU reference - Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT (FIG.

  • Page 42: Characteristics

    CHARACTERISTICS I.C. ENGINE Type KUBOTA V3307 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3331 Bore and stroke 94 x 120 Compression ratio Nominal rating loaded 2600 Rating slow unladen Max. rating unladen 2800 Power ISO 3046-1 cv- kW...
  • Page 43 BRAKE CIRCUIT Service brake Non-servo hydraulic brake Type of brake Multidisk brake immersed in oil Type of control By foot on front axle Parking brake Low pressure hydraulic brake Type of brake Multidisc brake immersed in oil Type of control Switch-operated electro-hydraulic HYDRAULIC CIRCUIT Hydraulic pump...

  • Page 44: Front And Rear Tires

    FRONT AND REAR TIRES PRESSURE TYRE LOAD (kg) (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN 12-16,5 12PR SKS CL TUBELESS SOLIDEAL 12-16,5 12PR SKS HF-3 TUBELESS 1100 3250 1250 HAULER 12-16,5 12PR SKS TUBELESS PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (kg)
  • Page 45 2-13...

  • Page 46: Dimensions And Load Chart

    DIMENSIONS AND LOAD CHART 1200 (mm) 2300 (mm) (mm) (mm) 3894 (mm) 3831 (mm) 3275 (mm) 5094 (mm) 1492 (mm) 1492 (mm) (mm) (mm) (mm) (mm) (mm) 1015 (mm) (mm) 1314 (mm) (mm) (°) (°) 3150 (mm) 6651 (mm) 3935 (mm) 1920 (mm)
  • Page 47 MT / MT-X 625 68° 5.82 60° 50° 40° 30° 20° 10° 0° -2° 0.5m SUIVANT NORME EN 1459 annexe B. NOTE: For Australia (see: 5 - SPECIFIC AUSTRALIA) 2-15...

  • Page 48: Instruments And Controls

    INSTRUMENTS AND CONTROLS 2-16...
  • Page 49 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - IGNITION SWITCH 4 - EMERGENCY STOP BUTTON 5 - BATTERY CUT-OFF 6 - MAN-MACHINE INTERFACE (MMI) 6A- CONTROL PANEL 6B - SCREEN DISPLAY 7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 8 - SWITCHES 9 - ARMREST AND STORAGE 10 - FUSES AND RELAYS IN THE CAB...
  • Page 50 1 - DRIVER’S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it. - There are ten possible positions between the min and max weights.
  • Page 51 2 - SAFETY BELT - Sit correctly on the seat. - Check that seat belt is not twisted. - Place the seat belt at hip level. - Attach the seat belt and check that it locks. - Adjust the seat belt to your body shape without squeezing your hip and without over-slack. In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.).
  • Page 52 REV COUNTER 10 level leds display from 0 to 3,000 rpm. I.C. ENGINE WATER TEMPERATURE Temperature zones: 1 led - (< 40 °C) zone. Use the lift truck with moderation, wait for temperature to increase before normal operation. 2 leds - (40 °C - 60 °C) zone. 3 leds - (60 °C - 80 °C) zone.
  • Page 53 RED BATTERY CHARGE INDICATOR LIGHT If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and look for the cause (electric circuit, alternator belt, alternator, etc.). GREEN DIRECTION INDICATOR LAMP BLUE MAIN BEAM LAMP 6B - SCREEN DISPLAY °F miles...
  • Page 54 ERROR CODES The appearance of the maintenance key on the hour meter screen together with the sounding of an audible beep, indicate that an anomaly has been detected by one of the lift truck's Electronic Control Units (ECU). - Press the button to display the information on the upper screen and error code - If there are several error codes, press the button...
  • Page 55 7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 56 "BUCKET" MODE USE WITH BUCKET CONFIGURATION 1 - Place the lift truck in the transport position. - Press the button, "BUCKET" MODE is confirmed by an audible beep and the lighting of the indicator lamp. - Press this button again to return to "HANDLING” MODE. - Protection against forward tip-over when making aggravating movements is ensured, except when the telescopic boom is retracted.
  • Page 57 “SUSPENDED LOAD" MODE USE WITH HOIST (offering a higher safety margin) - Place the lift truck in the transport position. - Press the button, the “SUSPENDED LOAD” MODE is confirmed by a beep and the lighting of the indicator lamp. Hydraulic tilting movements are disabled, as well as the lifting movement when the longitudinal stability limit is reached (indicator lamp A8 lit).
  • Page 58 A - VISUAL ALARMS • A1 - A2 - A3: There is a significant reserve of longitudinal stability. • A4 - A5: The lift truck is approaching the limit of longitudinal stability, move with care. • A6: The lift truck is close to the limit for longitudinal stability. Drive carefully. •...
  • Page 59 8 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - WARNING LIGHTS B - REAR FOG LIGHTS C - OPTION REVOLVING LIGHT D - OPTION FRONT AND REAR WORKING LIGHTS (MT-X 625) D - FRONT AND REAR WORKING LIGHTS OPTION JIB HEAD LIGHTS (MT-X 625 COMFORT)
  • Page 60 10 - FUSES AND RELAYS IN THE CAB (MT-X 625) A fuse function file and a relay function file give a quick indication of the use of the panel's components described below. - Lift the armrest. - Remove the access panel 1 to access the fuses and relays. Always replace a faulty fuse with another of equivalent rating.
  • Page 61 K1 - Not used. K2 - Reversing light relay. - Reverse sound alarm relay. K3 - Stop light relay. K4 - Not used. K5 - Not used. A.S. STOP K6 - Not used. A.S. K7 - Starting system safety relay. A.S.
  • Page 62 10 - FUSES AND RELAYS IN THE CAB (MT-X 625 COMFORT) A fuse function file and a relay function file give a quick indication of the use of the panel's components described below. - Lift the armrest. - Remove the access panel 1 to access the fuses and relays. Always replace a faulty fuse with another of equivalent rating.
  • Page 63 K1 - Not used. K2 - Reversing light relay. - Reverse sound alarm relay. K3 - Stop light relay. K4 - OPTION Jib-mounted working light relay K5 - OPTION Air conditioning fan motor relay. OPT. STOP K6 - OPTION Air conditioning compressor relay. OPT.
  • Page 64 14 - FRONT AND REAR WINDSCREEN WIPER SWITCH FRONT WINDSCREEN WIPER A - Front windscreen wiper stop. B - Slow speed for front windscreen wiper. C - Fast speed for front windscreen wiper. D - Front windscreen wiper intermittent control. E - Front windscreen washer, pulse-driven.
  • Page 65 17 - ACCELERATOR PEDAL 18 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal acts on the front wheels by means of a hydraulic brake system enabling the slowing down and stopping of the lift truck. During clearance travel it enables the transmission to be cut off progressively thus allowing a gradual approach (delicate handling) with all the I.C.
  • Page 66 21 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted. B1 - The fan pumps in the air at ambient temperature. B2 - The fan pumps in warm air.
  • Page 67 22 - HEATING VENTS These swivelling heating vents, which can be shut off, allow you to direct and adjust the flow rate inside the cab. 23 - DEMIST VENTS These vents allow the front windscreen and side windows to be demisted. For optimum efficiency, shut off the heating vents. 24 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position.
  • Page 68 32 - FRONT LIGHTS A - Left front indicator. B - Left front dipped headlight. C - Left front main beam. D - Left front sidelight. E - Right front indicator. F - Right front dipped headlight. G - Right front main beam. H - Right front sidelight.
  • Page 69 2-37...

  • Page 70: Towing Pin And Hook

    TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's plate fixed to each lift truck (see: 2 - DESCRIPTION: IDENTIFICATION OF THE LIFT TRUCK).
  • Page 71 2-39...

  • Page 72: Description And Use Of The Options

    DESCRIPTION AND USE OF THE OPTIONS 1- PREHEATING ELEMENT Enables the engine block to be kept warm during prolonged periods of stoppage and thus improves engine starting. SUPPLY CHARACTERISTICS OF PREHEATING SYSTEM: • Rated range of power: 220-240V ; 50-60Hz •...
  • Page 73 5 - MODCLE ANTI-START SYSTEM OPERATION - Switch on lift truck ignition, red LED 1 will flash. - Apply key 2 to its base 3, and withdraw the moment the system emits a continuous beep, and LED 1 turns green. - Start the lift truck within the next 20 seconds;...
  • Page 74 9 - HYDRAULIC ATTACHMENT LOCKING Enables the attachment to be locked onto the carriage and a hydraulic attachment to be used by the same hydraulic circuit. ATTACHMENT LOCKING CONTROL - Set valve 1 to position A and place switch 2 in position B (indicator light on). - Push button 3 forward to lock the attachment and backward to release it.
  • Page 75 11 - JIB HEAD SOLENOID VALVE + HYDRAULIC ATTACHMENT LOCKING (MT-X 625 COMFORT) Enables the use of a hydraulic function and hydraulic locking of the attachment on the attachment circuit. To make connection of the rapid connectors easier, decompress the hydraulic circuit by pressing button 1 on the solenoid valve.
  • Page 76 13 - HAND-OPERATED ACCELERATOR The hand-operated accelerator adjusts the engine speed and controls the hydraulic flow rate in the attachment circuit. The maximum speed using the hand-operated accelerator is sufficient to obtain the full hydraulic flow rate in the attachment circuit. 14 - LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE Follow the instructions given in your lift truck's instruction manual (see: 1 -...
  • Page 77 3 - MAINTENANCE...
  • Page 79 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT START-UP CHECKLIST FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE 3-10 A - DAILY OR EVERY 10 HOURS SERVICE 3-12 B - EVERY 50 HOURS SERVICE 3-16 C - EVERY 250 HOURS OF SERVICE...

  • Page 80: Manitou Original Spare Parts And Equipment

    - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 81: Start-Up Checklist

    START-UP CHECKLIST 0 = OK 1 = Missing 2 = Incorrect ENGINE ATTACHMENTS 01 Air filter 01 Fitting on machine 02 Fuel tank 02 Hydraulic couplings 03 Fuel lines - Filter CABIN/PROTECTOR/ELECTRIC CIRCUIT 04 Injection or carburetion system 01 Seat 05 Radiator and cooling system 02 Dashboard and radio 06 Belts...

  • Page 82: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 279809 Part number: 749473 Change: 500 H Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 563416 Part number: 224713 Clean: 50 H* Clean: 10 H Change: 1000 H* SAFETY DRY AIR FILTER CARTRIDGE...

  • Page 84: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 85 FRONT AXLE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER 545976 MANITOU Oil 20 l 582391 FRONT AXLE DIFFERENTIAL 4 Liters Special immersed brakes 209 l 546222 1 000 l 720149 499237 TRANSFER BOX 0,75 Litre MANITOU Oil 720184...

  • Page 86: Servicing Schedule

    SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE This service must be carried out after approximately the first 500 hours of service or within the 6 months following the start-up of the machine (whichever occurs first). (2): The I.C engine oil and oil filter must be replaced after the first 50 hours of service, then every 500 hours of service. A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN...
  • Page 87 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN BRAKE Brake oil level 3-18 <<< <<< <<< <<< <<< Brake oil <<< <<< Brake system <<< <<< Brake system pressure <<<...

  • Page 88: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (fig.
  • Page 89 - Telescope the jib several times in order to spread the coat of grease evenly. - Remove the surplus of grease. If the lift truck is used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU reference: 483536). In this respect, consult your dealer.
  • Page 90 A7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE CHECK - These tests are essential for checking the correct operation and adjustment of the different components of the device. - Place the lift truck on flat, level ground with the wheels straight. Use the test button only when requested to do so, performing short presses (less than 1 second) and long presses (5 seconds) as instructed.
  • Page 91 3-15...

  • Page 92: B - Every 50 Hours Service

    Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 93 B4 - GENERAL GREASING GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day. Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
  • Page 94 B5 - HYDRAULIC OIL LEVEL B5/1 CHECK If necessary, remove and reconnect the hydraulic attachment (see: 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE: PICKING UP THE ATTACHMENTS). Place the lift truck on level ground with the engine stopped and the jib retracted and lowered to its maximum extent. - Refer to gauge 1 (fig.
  • Page 95 B8 - CAB VENTILATION FILTER CLEAN - Lift out cabin ventilation filter 1 (fig. B8). - Clean the filter with a compressed air jet. - Check its condition and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS). - Put the filter back into place.

  • Page 96: C - Every 250 Hours Of Service

    C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 97 C5 - TRANSFER BOX OIL LEVEL C5/1 CHECK Place the lift truck on level ground with the I.C. engine stopped. - Remove the access panel 1 (fig. C5/1). - Remove level plug 2 (fig. C5/2). The oil should be flush with the edge of the hole.

  • Page 98: D - Every 500 Hours Service

    D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 99 D3 - FUEL FILTER CHANGE - Open the I.C. engine bonnet. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. - Unscrew filter 1 (fig. D3) and discard it after having recovered part 2 (fig. D3). - Refit the assembly with a new filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 100 D6 - HYDRAULIC OIL CHECK - MANITOU recommends analyzing the hydraulic oil after the first 500 hours of lift truck operation. Following that, MANITOU requests that the oil is analyzed every 500 hours of operation. The results will determine whether or not the hydraulic oil is changed (contact your dealer).
  • Page 101 D7 - TRANSFER BOX OIL D7/1 DRAIN Place the lift truck on level ground with the I.C. engine stopped and the transfer box oil still warm. Dispose of the drain oil in an ecological manner. - Remove access panel 1 (fig. D7/1). - Place a container under drain plug 2 (fig.

  • Page 102: E - Every 1000 Hours Of Service

    E - EVERY 1000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
  • Page 103 E3 - SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...

  • Page 104: F - Every 2000 Hours Of Service

    F - EVERY 2000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. F1 - SAFETY DRY AIR FILTER CARTRIDGE CHANGE - For the disassembly and reassembly of the dry air filter cartridge, see: 3 - MAINTENANCE: D3 - AIR FILTER CARTRIDGE.
  • Page 105 F3 - HYDRAULIC OIL F3/1 DRAIN F4 - BRAKE ACCUMULATOR UNIT FILTER CHANGE Stop the I.C. engine on level ground, with the jib raised and remove the pressure from the circuits by acting on the hydraulic controls. Before carrying out any work, thoroughly clean the areas concerned by these maintenance operations. DRAINING THE OIL - Place a container under drain plugs 1 (fig.
  • Page 106 F5 - AIR CONDITIONING (OPTION) CLEANING - INSPECTION (MT-X 625 COMFORT) CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*) NOTE: When opening the evaporator unit, remember to replace the cover seal.
  • Page 107 3-31...

  • Page 108: G - Occasional Maintenance

    CHANGE In the event of a wheel being changed on the public highway, ensure the following: For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU reference 554772. - Stop the lift truck, if possible on even and hard ground.
  • Page 109 G3 - FRONT HEADLAMPS h2 = h1 - (l x 2 / 100) ADJUSTING RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Set to - 2 % of the dipped beam in relation to the horizontal line of the headlamp. ADJUSTING PROCEDURE - Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat, level ground (fig.
  • Page 110 G5 - LIFT TRUCK TOWING If the lift truck is not on horizontal ground, chock its wheels it to prevent it rolling down the slope. The lift truck must be towed at very slow speed (less than 5 km/h) over the shortest possible distance (less than 100 m). For towing a lift truck, the high pressure limiters must be unlocked to avoid damaging the hydrostatic transmission, and the parking brake on the front axle must be released.
  • Page 111 G7 - LIFT TRUCK ON A PLATFORM G7/1 TRANSPORTING Ensure that the safety instructions associated with the platform are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 112 3-36...
  • Page 113 G8 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE RESET According to the use of the lift truck, the device may require to be periodically reset. This operation can be easily performed by means of the following procedure. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck’s rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50°C.
  • Page 114 3-38...
  • Page 115 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 117 TABLE OF CONTENTS INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4-14...
  • Page 119 H - TAKING-UP AND SETTING-DOWN A SUSPENDED LOAD). Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer shall not be liable for any modification or adaptation of an attachment made without its knowledge.
  • Page 120 PICKING UP THE ATTACHMENTS A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 121 B - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 122 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 29 MT-1040 PART NUMBER 653340 Rated capacity 2900 kg Width 1040 mm Weight 285 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 29 MT-1040 DL PART NUMBER 751378 Rated capacity 2900 kg Side-shift 2x100 mm Width 1040 mm Weight...
  • Page 123 STANDARDISED TILTING FORK CARRIAGE PFB 25 N MT-1020 S2 PART NUMBER 571958 Rated capacity 2300 kg Width 1020 mm Weight 80 kg STANDARDISED SIDE-SHIFT CARRIAGE TDL 2T5 L1020 FEM2 TDL 2T5 L1260 FEM2 PART NUMBER 751370 751371 Rated capacity 2300 kg 2300 kg Side-shift 2x100 mm...
  • Page 124 BUILDING BUCKET CBC 650 L1850 S2 PART NUMBER 654473 Rated capacity 768 l Width 1850 mm Weight 320 kg LOADING BUCKET CBR 730 L1850 PART NUMBER 571831 Rated capacity 735 l Width 1850 mm Weight 330 kg BUCKET 4X1 CB4x1-700 L1950 PART NUMBER 751402 Rated capacity...
  • Page 125 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART NUMBER 654409 751462 Rated capacity 500 l/1300 kg 500 l/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART NUMBER...
  • Page 126 MANURE FORK WITH GRAB FFGR 1700 FFGR 1950 DA PART NUMBER 653012 653048 Rated capacity 2,5 m3 2,9 m3 Width 1700 mm 1950 mm Finger Grab Weight 505 kg 530 kg 4-12...
  • Page 127 SWEEPER COLLECTOR WITH BRUSH BRB 1600 PART NUMBER 790313 Rated capacity 380 l Width 2000 mm Weight 775 kg 4-13...
  • Page 128 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER 261210 BUCKET PROTECTOR NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732...
  • Page 129 5 - SPECIFIC AUSTRALIA See also the operator’s manual supplement: 647065 AU...
  • Page 131 LOAD CHART MT / MT-X 625-AUS- 69° 36km/h Maxi 5.85 (10m/s) Ground conditions: 60° solid surface 50° 40° 30° 20° 12km/h Maxi (3,33m/s) 10° 0° -1.5° 0.6m 15% maxi 10% maxi 5% maxi 5% maxi Standard used AS 1418-19 Standard used AS 1418-19...

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