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IMPORTANT
PARTS ORDER :
When placing an order, always state :
- Spare part ref. number
- Complete description
- Quantity
- Type of machine
- Machine serial number.
- Component identification number
(mast, jib, cab, engine, etc
CAUTION :
Certain parts, or part assemblies illustrated in this catalogue are only
supplied as options, and not with the standard machine.
SYMBOLS :
: From (machine, engine, date, etc.)
: Up to (machine, engine, date, etc.)
: For (machine, engine, date, etc.)
: Except for (machine, engine, date, etc.)
: See drawing
}
machine N°,
, , , , , , : Up to
N° engine, cab,
, , , , , , : From
transmission, etc.
This manual is for information purposes only. Any reproduction, copy,
representation, recording, transfer, distribution, or other, in part or in
whole, in any format is prohibited. The plans, designs, views, commentaries
and instructions, even the document organization that are found in this
document, are the intellectual property of MANITOU BF. Any  violation of the
aforementioned may lead to civil and criminal prosecution. The logos as well
as the visual identity of the company are the property of MANITOU BF and may
not be used without express and formal authorization. All rights are reserved.
IMPORTANT
COMMANDES DE PIECES :
Pour passer vos commandes, préciser toujours :
- N° de pièce rechange
- Désignation complète
- Quantité
- Type de machine
- N° dans la série de la machine
- N° d'identification du composant
(mât, flèche, cabine, moteur, etc.)
ATTENTION
:
Certaines pièces ou montages de pièces illustrés dans ce catalogue sont
livrés seulement en option et non avec la machine standard.
SYMBOLISATION :
: A partir de (machine, moteur, date, etc.)
: Jusqu'à (machine, moteur, date, etc.)
: Pour (machine, moteur, etc.)
: Sauf pour (machine, moteur, etc.)
: Voir planche
}
machine N°,
, , , , , ,
: Jusqu'à
N° moteur, cabine,
, , , , , , : A partir
transmission, etc.
La présente brochure n'est fournie qu'à titre consultatif, toute reproduction,
copie, représentation, captation, cession, distribution, ou autre, partiellement
ou en totalité, sous quelque format que ce soit est interdite. Les schémas, les
dessins, les vues, les commentaires les indications, l'organisation même du
document qui sont rapportés dans la présente documentation, sont la propriété
intellectuelle de MANITOU BF. Toute infraction à ce qui précède est susceptible
d'entraîner des condamnations civiles et pénales. Les logos ainsi que l'identité
visuelle de l'entreprise sont la propriété de MANITOU BF et ne peuvent être
utilisés sans autorisation exprès et formelle. Tous droits réservés.
WICHTIG
BESTELLUNG VON TEILEN :
Bei Ihrer Bestellung bitte immer folgende Daten angeben :
- Nr. des Ersatzteiles
- komplette Bezeichnung
- Menge
- Typ der Maschine
- Seriennummer der Maschine
- Identifikationsnummer des Bestandteiles
(Mast, Ausleger, Kabine, Motor, usw.)
ACHTUNG :
Bestimmte in diesem Katalog illustrierte Teile oder Montagen von Teilen
werden ausschließlich als Option geliefert und nicht mit der Maschine in
ihrer Standardausführung.
SYMBOLISIERUNG :
: Ab (Maschine, Motor, Datum, usw.)
: Bis (Maschine, Motor, Datum, usw.)
: Bei (Maschine, Motor, Datum, usw.)
: Außer bei (Maschine, Motor, Datum, usw.)
: siehe Tafel
}
Maschine N°,
, , , , , , : Bis
Motor Nr, kabine,
, , , , , , : Ab
Transmission, usw.
Die vorliegende Broschüre dient allein zur Beratung. Nachdruck, Fotokopieren,
Vervielfältigung, Darstellung, Erfassung, Überlassung, Verbreitung oder
Sonstiges (ganz oder teilweise) in jeglicher Form sind verboten. Die Entwürfe,
Zeichnungen, Bilder, Darstellungen, Ansichten, Kommentare, Hinweise und
der Aufbau der Druckschrift selbst, die in der vorliegenden Dokumentation
enthalten sind, sind geistiges Eigentum von MANITOU BF. Alle Verstöße gegen
das Vorstehende können zu straf- oder zivilrechtlicher Verfolgung führen. Die
Logos und Markenzeichen sowie Unternehmens- und Produktbezeichnungen
sind Eigentum von MANITOU BF und dürfen ohne ausdrückliche Genehmigung
nicht verwendet werden. Alle Rechte vorbehalten.

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Summary of Contents for Manitou MC 40 Powershift

  • Page 1 Eigentum von MANITOU BF. Alle Verstöße gegen d’entraîner des condamnations civiles et pénales. Les logos ainsi que l’identité as the visual identity of the company are the property of MANITOU BF and may das Vorstehende können zu straf- oder zivilrechtlicher Verfolgung führen. Die visuelle de l’entreprise sont la propriété...
  • Page 2 Los intellettuale di MANITOU BF. Qualsiasi violazione a quanto riportato sopra logotipos y la identidad visual de la empresa son propiedad de MANITOU BF è passibile di condanna civile e penale. I loghi e l’identità visiva dell’azienda y no pueden utilizarse sin su autorización expresa y formaL.
  • Page 3 Contents Safety instructions and advice Forklift truck identification plate General characteristics Description of the driving and control instruments Description of the towing pins and hooks Description and use of the hydraulic and electrical options Maintenance of the filters, belts and lubricants Maintenance intervals or periodic maintenance (0 to 500 hours) Maintenance intervals or periodic maintenance (1000 hours to +) General characteristics of the accessories...
  • Page 4: Original Replacement Parts And Attachments

    - Only the manufacturer knows the details of the lift truck design and therefore has the best technological capability to carry out maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. The dealer network list is available on MANITOU web site www.manitou.com...
  • Page 5 DRIVER'S OPERATING INSTRUCTIONS AUTION WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. - Most accidents connected with the use, maintenance and repair of the lift truck are due to non application of the basic safety instructions.
  • Page 6: General Instructions

    ENERAL INSTRUCTIONS A - THE LIFT TRUCK'S SUITABILITY FOR THE JOB - The manufacturer has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a static test coefficient of 1.33 and a dynamic test coefficient of 1, as specified in harmonised norm EN 1726-1 for mast trucks.
  • Page 7 E - ENVIRONMENT - A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are optional solutions, consult your agent or dealer. - Take into account climatic and atmospheric conditions of the site of utilisation. .
  • Page 8: Safety Instructions

    PERATING INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Wear clothes suited for driving the lift truck, avoid loose clothes. - Make sure you have the appropriate protective equipment for the job to be done. - Prolonged exposure to high sound levels may cause hearing problems. To protect your ears from uncomfortable sound levels, wear ear protectors.
  • Page 9: Safety Notice

    INSTRUCTIONS - Make sure that the forward/reverse lever is in neutral. - Turn the ignition key to the position I to activate the electrical system. - Check the level on the fuel level gauge. - Turn the ignition key to position II to preheat for 15 seconds. - Press the accelerator pedal and turn the ignition key fully : the I.C.
  • Page 10 E - STOPPING THE LIFT TRUCK SAFETY NOTICE - Before stopping the lift truck after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant liquid and oil to lower the temperature of the I.C. engine and transmission. Do not forget this precaution, in the event of frequent stops or warm stalling of the I.C.
  • Page 11 INSTRUCTIONS - Ensure that the flashing light is in position and that it is working. - Check the good working order and cleanness of lights, indicators and windscreen wiper. - Switch off the working headlights if the lift truck is fitted with them. - Check the adjustment of the rear view mirrors.
  • Page 12 • or authorised exceptionally under certain conditions (see current regulations in the country where the lift truck is in use). - MANITOU supplies equipment specifically designed for lifting people. - Avoid travelling for a long distance in reverse. B - ATTACHMENTS - Ensure that the attachment is correctly fitted and locked to its frame.
  • Page 13 D - HANDLING - Always consider safety and only transport balanced and correctly secured loads to avoid any risk of tipping. - Fully engage forks under the load and move it in the transport position (The forks 300 mm from the ground and the mast sloping backwards).
  • Page 14: Instructions For Handling A Load

    NSTRUCTIONS FOR HANDLING A LOAD A - WEIGHT OF LOAD AND CENTRE OF GRAVITY Carrying a load greater than the rated capacity for the lift truck or for the attachment 500 mm is prohibited. - Before taking up a load, you must know its weight and its centre of gravity. - The load chart relating to your lift truck is valid for a weight with its centre of gravity 500 or 600 mm from the heel of the forks (As model of lift truck) (Fig.
  • Page 15 C - TAKING UP A HIGH LOAD ON TYRES Do not lift the mast under any circumstances if the lift truck is not laterally horizontal (See paragraph : F - LATERAL HORIZONTALITY OF THE LIFT TRUCK in the chapter : INSTRUCTIONS FOR HANDLING A LOAD).
  • Page 16 D - LAYING A HIGH LOAD ON TYRES Do not lift the mast under any circumstances if the lift truck is not laterally horizontal (See paragraph : F - LATERAL HORIZONTALITY OF THE LIFT TRUCK in the chapter : INSTRUCTIONS FOR HANDLING A LOAD). - Approach the load in the transport position in front of the pile (Fig.
  • Page 17: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK AINTENANCE INSTRUCTIONS A - GENERAL - Read the operator's manual carefully and ensure you understand it. - Stop the I.C. engine and remove the ignition key, when an intervention is necessary. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.
  • Page 18 D - WASHING - Clean the lift truck or at least the area concerned before any intervention. - Remember to close and lock all accesses to the lift truck (door, window, bonnet…). - During washing, avoid the articulations and electrical components and connections. If necessary, protect against penetration of water, steam or cleaning agents, components susceptible of being damaged, particularly electrical components and connections and the injection pump.
  • Page 19: Before Starting Up A New Lift Truck

    BEFORE STARTING UP A NEW LIFT TRUCK INTRODUCTION - Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic. - However, before commencing to operate the lift truck, the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems.
  • Page 20: Electrical Circuit

    ELECTRICAL CIRCUIT - Check the level and the density of the electrolyte in the battery (See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE). - Check the components of the electrical system, the connections and fastening devices. IF NECESSARY, CONSULT YOUR DEALER.
  • Page 21: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
  • Page 22: Bringing The Lift Truck Back Into Service

    RINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the steering cylinder rods. - Perform the daily service (See chapter : A - DAILY OR EVERY 10 HOURS SERVICE in paragraph : 3 - MAINTENANCE). - Put the handbrake on and remove the axle stands.
  • Page 23: Identification Of The Lift Truck

    CHARACTERISTICS in paragraph : 2 - DESCRIPTION. I.C. . B) ENGINE - Engine Nr . C) RANSMISSION - Type - MANITOU reference - Serial Nr . D) RONT AXLE - Type - Serial Nr - MANITOU reference 2 - 4...
  • Page 24 LATE MANUFACTURER OF THE ATTACHMENT - Model - Serial Nr MC 40/50 POWERSHIFT Série 2 - Year of manufacture MC 60/70 POWERSHIFT Série 2 + Turbo MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE N° dans la série Année fabrication Masse à vide...
  • Page 25 CHARACTERISTICS NGINE - Type MC 40 POWERSHIFT Série 2 PERKINS 1004.42 AR 81268 MC 50 POWERSHIFT Série 2 PERKINS 1004.42 AR 81268 MC 60 POWERSHIFT Série 2 PERKINS 1004.42 AR 81268 MC 70 POWERSHIFT Série 2 PERKINS 1004.42 AR 81268 MC 60 Turbo POWERSHIFT Série 2...
  • Page 26: Front Axle

    RONT AXLE - Type DANA - Hub reducers Epicyclic - Differential lock Foot button. Electrohydraulic RAKE - Service brake Foot pedal. Hydraulic brake, applied on the front wheels. . Type Multidisc brake immersed in oil. - Parking brake Mechanical hand lever applied on the front wheels. .
  • Page 27 CHARACTERISTICS MC 40 POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 445/65R19,5 XZY TL 165K 4 Bar 1250 kg...
  • Page 28: Specifications

    PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck .
  • Page 29 CHARACTERISTICS MC 50 POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 445/65R19,5 XZY TL 165K 5,75 Bar 1250 kg 3,9 kg/cm2 kg/cm2 323 cm2...
  • Page 30 PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck .
  • Page 31 CHARACTERISTICS MC 60 POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 18R19,5 XF Tubeless *PR 6,5 Bar 1750 kg 3,3 kg/cm2 1,54 kg/cm2 526 cm2...
  • Page 32 PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck .
  • Page 33 CHARACTERISTICS MC 60 Turbo POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 18R19,5 XF Tubeless *PR 6,5 Bar 1750 kg 3,3 kg/cm2 1,54 kg/cm2 526 cm2...
  • Page 34 PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
  • Page 35 CHARACTERISTICS MC 70 POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 18R19,5 XF Tubeless *PR 7 Bar 1850 kg 3,6 kg/cm2 1,69 kg/cm2 507 cm2...
  • Page 36 PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck .
  • Page 37 CHARACTERISTICS MC 70 Turbo POWERSHIFT Série 2 RONT TYRES DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND STANDARD Unladen 18R19,5 XF Tubeless *PR 7 Bar 1850 kg 3,6 kg/cm2 1,69 kg/cm2 507 cm2...
  • Page 38 PECIFICATIONS - Level of sound pressure in the driver's cab LpA (According to standard prEN 12053 : 1995) - Level of sound power in the LwA environment 105 dB (According to directive 2000 / 14 CE guaranteed) - Travel speed of the lift truck (Except particular conditions) .
  • Page 39 CHARACTERISTICS OF MASTS WITH ROLLERS MC 40 POWERSHIFT Série 2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 15° 15° 2505 4050 3m30 3350 15° 15° 2655 4350 3m50 3550 15° 15° 2755 4550 3m70 3750 15° 15° 2855 4750...
  • Page 40 MC 50 POWERSHIFT Série 2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 15° 15° 2505 4050 3m30 3360 15° 15° 2655 4350 3m50 3560 15° 15° 2755 4550 3m70 3760 15° 15° 2855 4750 4m00 4060 15° 15° 3005 5050 4m50 4560...
  • Page 41 MC 60/70 POWERSHIFT Série 2 + Turbo DOUBLE MAST WITH ALL-ROUND VISION MAST 3m60 3670 15° 15° 3205 5005 4m00 4070 15° 15° 3405 5405 4m50 4570 15° 15° 3655 5905 HL : Lift height in mm : Forward tilting : Backward tilting : Free-acting lift in mm : Overall height with folded mast in mm...
  • Page 42: Dimensions And Load Chart

    DIMENSIONS AND LOAD CHART MC 40/50 POWERSHIFT Série 2 MC 40 POWERSHIFT Série 2 MC 50 POWERSHIFT Série 2 CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZIT T 4000 NENNKAPAZIT T 5000 CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACIT¸ NOMINALE CAPACIT¸ NOMINALE...
  • Page 43 MC 40 POWERSHIFT Série 2 MC 50 POWERSHIFT Série 2 1200 mm 1200 mm 2063 mm 2063 mm 762 mm 772 mm 3745 mm 3755 mm 4945 mm 4955 mm 1590 mm 1590 mm 1640 mm 1640 mm 265 mm...
  • Page 44 DIMENSIONS AND LOAD CHART MC 60 POWERSHIFT Série 2 + Turbo CAPACITE NOMINALE CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT 6000 NENNKAPAZITÄT 6000 NENNKAPAZITÄT 6000 CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE CAPACITÀ NOMINALE CAPACITES EFFECTIVES CAPACITES EFFECTIVES CAPACITES EFFECTIVES...
  • Page 45 MC 60 POWERSHIFT Série 2 MC 60 Turbo POWERSHIFT Série 2 1500 mm 1500 mm 2293 mm 2293 mm 803 mm 803 mm 3960 mm 3960 mm 5460 mm 5460 mm 1700 mm 1700 mm 1580 mm 1580 mm 320 mm 320 mm 285 mm 285 mm...
  • Page 46 DIMENSIONS AND LOAD CHART MC 70 POWERSHIFT Série 2 + Turbo CAPACITE NOMINALE CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT 7000 NENNKAPAZITÄT 7000 NENNKAPAZITÄT 7000 CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE CAPACITÀ NOMINALE CAPACITES EFFECTIVES CAPACITES EFFECTIVES CAPACITES EFFECTIVES...
  • Page 47 MC 70 POWERSHIFT Série 2 MC 70 Turbo POWERSHIFT Série 2 1500 mm 1500 mm 2493 mm 2493 mm 803 mm 803 mm 4160 mm 4160 mm 5660 mm 5660 mm 1700 mm 1700 mm 1580 mm 1580 mm 320 mm 320 mm 270 mm 270 mm...
  • Page 48: Instruments And Controls

    INSTRUMENTS AND CONTROLS 2 - 30...
  • Page 49 ESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - SIGNAL LAMP PANEL 4 - FUEL LEVEL AND HOURMETER 5 - SWITCH PANEL 6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 7 - IGNITION SWITCH 8 - BRAKING OIL TANK 9 - FUSES 10 - ROOF LIGHT 11 - WINDSCREEN WASHER TANK...
  • Page 50 1 - P NEUMATIC DRIVER S SEAT PTION DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition.
  • Page 51 ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g.
  • Page 52: Maintenance

    3 - S IGNAL LAMP PANEL A B C D E When activating the electrical system of the lift truck, all the red lamps and the panel's buzzer must light to indicate their good working order. If one of the red lamps or the buzzer does not function, carry out the necessary repairs.
  • Page 53 5 - S WITCH PANEL A B C D A - FRONT WINDSCREEN WIPER AND WINDSCREEN WASHER This two position switch, when set on the "down" position and simultaneously pressed, allows the windscreen-washer and the windscreen wiper to be operated, and when set on the "up"...
  • Page 54: Ignition Switch

    7 - I GNITION SWITCH The key switch has five positions : P - Ignition off, parking position. O - Ignition switched off and engine stopped. I - Ignition on. II - Heating. III - The engine starts, return to position i as soon as the key is released. 8 - B RAKING OIL TANK See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE.
  • Page 55 10 - R OOF LIGHT 11 - W INDSCREEN WASHER TANK See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE. 12 - A CCELERATOR PEDAL When idling, the transmission is automatically cut. - As soon as you accelerate, the transmission is switched on again. - When you release the accelerator pedal, the transmission remains on until the engine falls to idling speed.
  • Page 56: Forward/ Reverse Lever

    16 - F ORWARD REVERSE LEVER AND SPEED SELECTOR DESCRIPTION Colours Reverse lever NEUTRAL GREEN FORWARD GEAR Forward YELLOW REVERSE GEAR (Green) LED in forward gear LED lights in "test" mode (see repair Neutral manual) (Green) LED lights when the machine is stationary "T"...
  • Page 57 17 - P ARKING BRAKE LEVER To prevent accidental loosening or release, the lever is fitted with safety locking. - To apply the parking brake, pull the lever backwards (Position A). - To loosen the parking brake, release and push the lever forwards (Position B). 18 - H YDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure by interfering with the pressure...
  • Page 58: Front Lights

    25 - F RONT LIGHTS A - Left front indicator. B - Left front sidelight. C - Left front dipped headlight and main beam. D - Right front sidelight. E - Right front dipped headlight and main beam. F - Right front indicator. 26 - R EAR LIGHTS MC 40/50 POWERSHIFT Série 2...
  • Page 59: Coupling And Uncoupling The Trailer

    TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the Authorised Gross Vehicle Weight (A.G.V.W), tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's plate fixed to each lift truck (See chapter : IDENTIFICATION OF THE LIFT TRUCK in paragraph : 2 - DESCRIPTION).
  • Page 60 DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 - R EVOLVING LIGHT The revolving light is dismountable to make it possible, for example, to reduce the bulkiness of the lift truck or to avoid being stolen. - Loosen nut 1 and remove the revolving light. - Protect mounting 2 with cap 3.
  • Page 61: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS DESIGNATION PART NUMBER CLEAN CHANGE 1 - I.C. engine oil filter 133755 400 H 2 - Dry air filter cartridge 563416 50 H * 400 H * 3 - Safety dry air filter cartridge 563415 800 H * 4 - Transmission oil filter 550145 400 H...
  • Page 62: Lubricants And Fuel

    LUBRICANTS AND FUEL I.C. ENGINE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER I.C. ENGINE 7,75 Liters MANITOU Oil 20 L. 582 357 API CG4 55 L. 582 358 209 L. 582 359 COOLING CIRCUIT 19 Liters Cooling liquid 2 L.
  • Page 63 USE THE RECOMMENDED LUBRICANTS : - For topping up, oils do not necessarily have to be miscible. - For oil changes, MANITOU oils are perfectly suitable. DIAGNOSTIC ANALYSIS OF OIL In the event of a maintenance or service contract with the dealer you may be requested to provide a sample of a selected component's oil, for diagnostic analysis.
  • Page 64: Servicing Schedule

    SERVICING SCHEDULE A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED 1600 3200 first 50 hours hours hours hours D = DESCALE R = CHANGE hours hours hours hours G = GREASE V = DRAIN I.C.
  • Page 65 A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED 1600 3200 first 50 hours hours hours hours D = DESCALE R = CHANGE hours hours hours hours G = GREASE V = DRAIN BRAKE Brake oil level .
  • Page 66: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL A1/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (Fig.
  • Page 67 A4 - C YCLONIC PREFILTER PTION CLEAN The cleaning interval is given as a guide, however the prefilter must be emptied as soon as impurities reach the MAXI level on the tank. - Loosen nut 1 (Fig. A4), remove cover 2 (Fig. A4) and empty the tank. - Clean the prefilter unit with a clean dry cloth and reassemble the unit.
  • Page 68: B - Every 50 Hours Service

    The cartridge must not be blown anywhere near the air filter box. Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU Reference : 479 292).
  • Page 69: Check - Adjust

    B4 - T ENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS CHECK - ADJUST MC 40/50 POWERSHIFT Série 2 Place the lift truck on level ground with the mast in a vertical position and the forks lifted at approximately 200 mm. - Check the alignment of the mast lifting chains between the carriage’s chain fasteners and the chain rollers.
  • Page 70 B6 - M AST GUIDE ROLLERS B6/1 GREASE MC 40/50 POWERSHIFT Série 2 Place the lift truck on level ground with the mast in vertical position and the forks unused. Clean and lubricate the following points with grease (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) and remove the surplus of grease.
  • Page 71 B8 - H YDRAULIC OIL LEVEL B8/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible. - Refer to gauge 1 (Fig. B8/1). - The level is correct when it is equidistant between the lower and the upper marks. - If necessary, add oil (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE).
  • Page 72 B10 - W INDSCREEN WASHER LIQUID LEVEL CHECK - Open the I.C. engine bonnet. - Check visually the level. - If necessary add windscreen washer liquid (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) by filler port 1 (Fig. B10). B11 - C AB DOOR GREASE...
  • Page 73 B13 - F RONT AXLE TRANSMISSION UNIVERSAL JOINT B13/1 GREASE Clean and lubricate the points 1 (3 lubricators) (Fig. B13/1 and B13/2) with grease (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) and remove the surplus of grease. B13/2 B14 - R EAR AXLE...
  • Page 74 C - EVERY 200 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - A LTERNATOR CRANKSHAFT BELT TENSION CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE).
  • Page 75 The adjustment of the stops performed by the manufacturer must not C3/2 be modified under any circumstances. ADJUSTMENT OF THE PARKING BRAKE - Leave the parking brake in position B (Fig. C3/1). - Progressively tighten the end piece of the lever 4 (Fig. C3/1) and recheck braking.
  • Page 76 D - EVERY 400 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 77 D3 - D RY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 78 D5 - F UEL FEED PUMP D5/1 CLEAN - Open the I.C. engine bonnet. - Disassemble the left side panel 1 (Fig. D5/1) (3 fastening screws). - Loosen connection 2 (Fig. D5/2), lift hose 3 (Fig. D5/2) and protect the aperture. - Remove connection 4 (Fig.
  • Page 79 D7 - M AST LIFTING CHAINS CLEAN - CHECK - GREASE - Wipe the mast lifting chains 1 (Fig. D7) with a clean, lint-free cloth, then examine them closely so as to detect any signs of wear. - Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and clean diesel fuel.
  • Page 80 D10 - C AB VENTILATION FILTER D10/1 CLEAN - Remove the cover plate 1 (Fig. D10/1). - Lift out cabin ventilation filter 2 (Fig. D10/2). - Clean the filter with a compressed air jet. - Check its condition and change if necessary (See chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE).
  • Page 81 E - EVERY 800 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - F UEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
  • Page 82: Draining The Oil

    E3 - T RANSMISSION OIL E3/1 DRAIN Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm. DRAINING THE OIL - Place a container under drain plug 1 (Fig. E3/1) and unscrew the plug. - Disassemble the access panel 2 (Fig.
  • Page 83 E4 - H YDRAULIC OIL E4/1 DRAIN E5 - S UCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E6 - F ILTER CAP FOR HYDRAULIC OIL TANK CHANGE Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible.
  • Page 84 E4/5 E7 - S EAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points : • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...
  • Page 85 F - EVERY 1600 HOURS SERVICE Carry out the operations described previously as well as the following operations. F1 - C OOLING LIQUID F1/1 DRAIN MC 40/50 POWERSHIFT Série 2 These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 86 MC 60/70 POWERSHIFT Série 2 + Turbo F1/1 These operations are to be carried out if necessary or every two years at the beginning of winter. Place the lift truck on level ground with the I.C. engine stopped and cold. DRAINING THE LIQUID - Open the I.C.
  • Page 87: G - Occasional Maintenance

    G - OCCASIONAL MAINTENANCE G1 - F UEL SYSTEM G1/1 BLEED These operations are to be carried out only in the following cases : - A component of the fuel system replaced or drained. - A drained tank. - Running out of fuel. Ensure that the level of fuel in the tank is sufficient, turn the ignition key to notch 1 to establish electrical contact and bleed in the following order : - Open the I.C.
  • Page 88: Operating And Safety Instructions)

    - Unlock the nuts of the wheel to be changed. REAR WHEEL G2/2 NOTE : For this operation, we advise you to use the hydraulic jack MANITOU Reference 505 507. - Fit the jack under the rear axle, as near as possible to the wheel to be changed and adjust the jack (Fig.
  • Page 89: Front Wheel

    FRONT WHEEL G2/3 NOTE : For this operation, we advise you to use the hydraulic jack MANITOU Reference 505 507 and the safety support MANITOU Reference 554 772. - Place the jack under the flared axle tube, as near as possible to the wheel and adjust the jack (Fig.
  • Page 90 G5 - L IFT TRUCK ON A PLATFORM G5/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (See chapter : CHARACTERISTICS in paragraph : 2 - DESCRIPTION).
  • Page 91: Fitting The Cable

    G6 - C G6/1 LIFT To be done in the event of major intervention on the lift truck. PLACING THE LIFT TRUCK - Place the lift truck on level ground. - Untighten the parking brake. - Tilt the mast backwards to a maximum and if necessary lift the mast so as to bring it approximately 50 cm above the cab.
  • Page 92 LIFTING THE CAB G6/6 Check that there is no object in the driver stand which can impede the manoeuvre. - Slowly and slightly tilt the mast forwards and unlock the support stay 5 (Fig. G6/6). - Keep lifting the cab and fit the support stay into its stops 6 (Fig. G6/7) as soon as possible.
  • Page 93 INTRODUCTION - A wide range of attachments studied and perfectly adapted to your lift truck is available and guaranteed by the manufacturer. - The attachments are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be kept in the places provided in the lift truck.
  • Page 94: Technical Specifications Of Attachments

    : 225 Kg Reference : 560860 Width : 2400 mm Weight : 260 Kg TANDARDISED FORK MC 40 POWERSHIFT Série 2 Reference : 415493 Reference : 415494 Section : 150 x 50 x 1200 mm Section : 150 x 60 x 1200 mm...
  • Page 95 (4T - 5T) TANDARDISED SIDE SHIFT CARRIAGE - TDLA 40N 1670 - - TDLA 50N 1670 - Reference : 572303 * Reference : 572305 * 572069 ** 572070 ** 572069 *** 572070 *** Nominal load capacity : 4000 Kg Nominal load capacity : 4500 Kg Side-shift : 2 x 100 mm Side-shift...
  • Page 96 : 2 x 985 mm Weight : 2 x 132 Kg Weight : 2 x 165 Kg TANDARDISED FORK OUBLE TDL MC 40 POWERSHIFT Série 2 Reference : 415745 Section : 125 x 40 x 1200 mm Weight : 65 Kg MC 50 POWERSHIFT Série 2...
  • Page 97 (4T) OADING BUCKET - SP 700 40N SD - - SP 1000 40N SD - Reference : 556302 Reference : 556304 Nominal load capacity : 700 L / 1260 Kg Nominal load capacity : 1000 L / 1800 Kg Width : 2100 mm Width : 2200 mm...
  • Page 98 (4T) ARTHMOVING BUCKET - SP 700 40N AD - - SP 1000 40N AD - Reference : 556303 Reference : 556305 Nominal load capacity : 700 L / 1260 Kg Nominal load capacity : 1000 L / 1800 Kg Width : 2100 mm Width : 2200 mm...
  • Page 99 (4T - 5T) RAIN AND FERTILIZER BUCKET - BCE 1500 40N - - BCE 1500 50N - Reference : 556296 Reference : 556299 Nominal load capacity : 1500 L / 1800 Kg Nominal load capacity : 1500 L / 1800 Kg Width : 2100 mm Width...
  • Page 100 POUT BUCKET DAPTABLE ON FORKS - GL 600 S2 - - GL 800 S2 - Reference : 174245 Reference : 174246 Nominal load capacity : 600 L / 1320 Kg Nominal load capacity : 800 L / 1760 Kg Weight : 277 Kg Weight : 308 Kg...
  • Page 101 4 - 11...
  • Page 102: Attachment Shields

    ATTACHMENT SHIELDS ORK PROTECTOR Reference : 227801 UCKET PROTECTOR NOTE : Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. Reference : 206734 (1375 mm) Reference : 206726 (2000 mm) Reference : 206732 (1500 mm) Reference...

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