Trial Operation And Adjustment Checklist - Mitsubishi Electric MR-MQ100 User Manual

5 TRIAL OPERATION AND ADJUSTMENT

5.4 Trial Operation and Adjustment Checklist

Work Step
Installation of
Before power
unit/module
supply ON
and basic wiring
System setting
External signal
Program/
positioning data
Power supply ON,
Motion controller in
STOP status
Basic axis
operations
Manual operation
Motion controller in
RUN status
Automatic
operation
Torque check
At the worksite, copy the following table for use as a check sheet.
Item
Check that each module is installed correctly.
Check that each connector is connected correctly.
Check each terminal screw for looseness.
Check that the earth wires of Motion controller or servo amplifiers, etc. are correct.
Check that the servomotor wiring is correct.
Check that the regenerative option wiring is correct.
Check that the circuit of emergency stop and forced stop are correct.
Check that the wiring of each power supply and I/O are correct.
Check that the rotary switch settings are correct.
Check that the system setting is correct.
Check that the upper/lower stroke limit inputs are correct.
Check that the proximity dog and speed-position switching signal input are correct.
Check that the Motion program, PLC program and positioning data are stored in
the motion controller correctly.
Check communications with servo amplifiers.
Check that the rotation direction for JOG operation is correct.
Check that the upper/lower limit switches operate correctly.
Check that the maximum commanded rotation speed is within the motor's rating
Check that the machine operates correctly by the JOG operation.
Check that the machine stops by the upper/lower stroke limit.
Check that the machine stops by the emergency stop or forced stop.
Check that the home position return is executed correctly.
Check that each positioning control of the motion program operates correctly.
Checks for each operation in manual operation mode during Motion program
execution.
Check that the machine operation stops immediately by the emergency stop or
forced stop.
Check the operation of each actuator and confirm limit switch operation.
Check that the emergency stop, forced stop and equipment alarm signals are
correct.
Check for compliance with control specifications specific to system and equipment.
Checks for each operation in automatic operation mode during Motion program
execution.
Check that the automatic operation works.
Check that the machine operation stops immediately by the emergency stop or
forced stop.
Check that the module or equipment alarm causes an immediate stop or cycle
stop.
Check that restoring operations can be performed after an alarm stop.
Make other checks in compliance with control specifications specific to system and
equipment.
Check that the acceleration/deceleration torque is maximum torque or less.
Check that the continuous effective load torque is rated torque or less.
Trial Operation and Adjustment Confirmation
5 - 7
Check